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nrs 05-12-2007 10:06 AM

Re: Pinion angle
 
On 12 mayo, 08:41, SnoMan <a...@snoman.com> wrote:
> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
>
> <carlsai...@REMOVE.hotmail.com> wrote:
> >Wouldnt a CV on each end cause the shaft to flop up and down? I cant imagine
> >4 joints on a single driveshaft...

>
> No more than he front drive axles on a front wheel drive car of
> truck with IFS. As far as strength, axle shafts handle more torque
> than any drive shaft. It is quite feasable and doable with correct
> design and parts.
> -----------------
> TheSnoMan.com

Thanks to all who replied, I have a beter perspective on this now.
Thanks for the welding advise Bill S.. Although I will have a good
welder do it, I'll make sure they take this into account.

Did some angle measuring last night and found out the the stock pinion
angle is up 2 degrees and the TC output is down 2 degrees. The
operating angle of the stock DS is right at 10 degrees (12 degrees
from the floor). Also, based on trig calculations assuming a super
short SYE will be used, the plan is to:

1) weld the perches so that the pinion points up 8 degrees from
parallel to the floor
2) shim down with a 6 degree shim untill the lift is installed
3) once lift is installed, shim the opposite way to get the required
angle, looks like it should require less than 6 degrees even in the
worst case
4) use a regular CV style DS (one u-joint at axle pinion and double u-
joint at TC)

Does this sound reasonable? No issues with 6 degree shimming?


SnoMan 05-12-2007 11:26 AM

Re: Re: Pinion angle
 
On 12 May 2007 07:06:42 -0700, nrs <neale_rs@yahoo.com> wrote:

>On 12 mayo, 08:41, SnoMan <a...@snoman.com> wrote:
>> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
>>
>> <carlsai...@REMOVE.hotmail.com> wrote:
>> >Wouldnt a CV on each end cause the shaft to flop up and down? I cant imagine
>> >4 joints on a single driveshaft...

>>
>> No more than he front drive axles on a front wheel drive car of
>> truck with IFS. As far as strength, axle shafts handle more torque
>> than any drive shaft. It is quite feasable and doable with correct
>> design and parts.
>> -----------------
>> TheSnoMan.com

>Thanks to all who replied, I have a beter perspective on this now.
>Thanks for the welding advise Bill S.. Although I will have a good
>welder do it, I'll make sure they take this into account.
>
>Did some angle measuring last night and found out the the stock pinion
>angle is up 2 degrees and the TC output is down 2 degrees. The
>operating angle of the stock DS is right at 10 degrees (12 degrees
>from the floor). Also, based on trig calculations assuming a super
>short SYE will be used, the plan is to:
>
>1) weld the perches so that the pinion points up 8 degrees from
>parallel to the floor
>2) shim down with a 6 degree shim untill the lift is installed
>3) once lift is installed, shim the opposite way to get the required
>angle, looks like it should require less than 6 degrees even in the
>worst case
>4) use a regular CV style DS (one u-joint at axle pinion and double u-
>joint at TC)
>
>Does this sound reasonable? No issues with 6 degree shimming?


Just remember that you want the static angle on pinion a few degrees
more in opposit direction than one on Tcase because the axle will
wrapup and reduce the angle on the pinion from axle torque with a leaf
spring suspension. Sometimes several degrees. THis is why some get
vibration at certain loads and speeds and cannot figure out why.
-----------------
TheSnoMan.com

SnoMan 05-12-2007 11:26 AM

Re: Re: Pinion angle
 
On 12 May 2007 07:06:42 -0700, nrs <neale_rs@yahoo.com> wrote:

>On 12 mayo, 08:41, SnoMan <a...@snoman.com> wrote:
>> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
>>
>> <carlsai...@REMOVE.hotmail.com> wrote:
>> >Wouldnt a CV on each end cause the shaft to flop up and down? I cant imagine
>> >4 joints on a single driveshaft...

>>
>> No more than he front drive axles on a front wheel drive car of
>> truck with IFS. As far as strength, axle shafts handle more torque
>> than any drive shaft. It is quite feasable and doable with correct
>> design and parts.
>> -----------------
>> TheSnoMan.com

>Thanks to all who replied, I have a beter perspective on this now.
>Thanks for the welding advise Bill S.. Although I will have a good
>welder do it, I'll make sure they take this into account.
>
>Did some angle measuring last night and found out the the stock pinion
>angle is up 2 degrees and the TC output is down 2 degrees. The
>operating angle of the stock DS is right at 10 degrees (12 degrees
>from the floor). Also, based on trig calculations assuming a super
>short SYE will be used, the plan is to:
>
>1) weld the perches so that the pinion points up 8 degrees from
>parallel to the floor
>2) shim down with a 6 degree shim untill the lift is installed
>3) once lift is installed, shim the opposite way to get the required
>angle, looks like it should require less than 6 degrees even in the
>worst case
>4) use a regular CV style DS (one u-joint at axle pinion and double u-
>joint at TC)
>
>Does this sound reasonable? No issues with 6 degree shimming?


Just remember that you want the static angle on pinion a few degrees
more in opposit direction than one on Tcase because the axle will
wrapup and reduce the angle on the pinion from axle torque with a leaf
spring suspension. Sometimes several degrees. THis is why some get
vibration at certain loads and speeds and cannot figure out why.
-----------------
TheSnoMan.com

SnoMan 05-12-2007 11:26 AM

Re: Re: Pinion angle
 
On 12 May 2007 07:06:42 -0700, nrs <neale_rs@yahoo.com> wrote:

>On 12 mayo, 08:41, SnoMan <a...@snoman.com> wrote:
>> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
>>
>> <carlsai...@REMOVE.hotmail.com> wrote:
>> >Wouldnt a CV on each end cause the shaft to flop up and down? I cant imagine
>> >4 joints on a single driveshaft...

>>
>> No more than he front drive axles on a front wheel drive car of
>> truck with IFS. As far as strength, axle shafts handle more torque
>> than any drive shaft. It is quite feasable and doable with correct
>> design and parts.
>> -----------------
>> TheSnoMan.com

>Thanks to all who replied, I have a beter perspective on this now.
>Thanks for the welding advise Bill S.. Although I will have a good
>welder do it, I'll make sure they take this into account.
>
>Did some angle measuring last night and found out the the stock pinion
>angle is up 2 degrees and the TC output is down 2 degrees. The
>operating angle of the stock DS is right at 10 degrees (12 degrees
>from the floor). Also, based on trig calculations assuming a super
>short SYE will be used, the plan is to:
>
>1) weld the perches so that the pinion points up 8 degrees from
>parallel to the floor
>2) shim down with a 6 degree shim untill the lift is installed
>3) once lift is installed, shim the opposite way to get the required
>angle, looks like it should require less than 6 degrees even in the
>worst case
>4) use a regular CV style DS (one u-joint at axle pinion and double u-
>joint at TC)
>
>Does this sound reasonable? No issues with 6 degree shimming?


Just remember that you want the static angle on pinion a few degrees
more in opposit direction than one on Tcase because the axle will
wrapup and reduce the angle on the pinion from axle torque with a leaf
spring suspension. Sometimes several degrees. THis is why some get
vibration at certain loads and speeds and cannot figure out why.
-----------------
TheSnoMan.com

SnoMan 05-12-2007 11:26 AM

Re: Re: Pinion angle
 
On 12 May 2007 07:06:42 -0700, nrs <neale_rs@yahoo.com> wrote:

>On 12 mayo, 08:41, SnoMan <a...@snoman.com> wrote:
>> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
>>
>> <carlsai...@REMOVE.hotmail.com> wrote:
>> >Wouldnt a CV on each end cause the shaft to flop up and down? I cant imagine
>> >4 joints on a single driveshaft...

>>
>> No more than he front drive axles on a front wheel drive car of
>> truck with IFS. As far as strength, axle shafts handle more torque
>> than any drive shaft. It is quite feasable and doable with correct
>> design and parts.
>> -----------------
>> TheSnoMan.com

>Thanks to all who replied, I have a beter perspective on this now.
>Thanks for the welding advise Bill S.. Although I will have a good
>welder do it, I'll make sure they take this into account.
>
>Did some angle measuring last night and found out the the stock pinion
>angle is up 2 degrees and the TC output is down 2 degrees. The
>operating angle of the stock DS is right at 10 degrees (12 degrees
>from the floor). Also, based on trig calculations assuming a super
>short SYE will be used, the plan is to:
>
>1) weld the perches so that the pinion points up 8 degrees from
>parallel to the floor
>2) shim down with a 6 degree shim untill the lift is installed
>3) once lift is installed, shim the opposite way to get the required
>angle, looks like it should require less than 6 degrees even in the
>worst case
>4) use a regular CV style DS (one u-joint at axle pinion and double u-
>joint at TC)
>
>Does this sound reasonable? No issues with 6 degree shimming?


Just remember that you want the static angle on pinion a few degrees
more in opposit direction than one on Tcase because the axle will
wrapup and reduce the angle on the pinion from axle torque with a leaf
spring suspension. Sometimes several degrees. THis is why some get
vibration at certain loads and speeds and cannot figure out why.
-----------------
TheSnoMan.com

nrs 05-14-2007 09:45 AM

Re: Pinion angle
 
On May 12, 12:46 am, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Yup:http://www.4xshaft.com/driveline101.html
> God Bless America, Bill O|||||||O
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> "nrs" <neale...@yahoo.com> wrote in message
>
> news:1178906375.283917.287930@w5g2000hsg.googlegro ups.com...
>
>
>
>
>
>
>
> > I bought a Cherokee Dana 44 today and am trying to decide the best way
> > to install it. The vehicle is a '95 Yj with 2.5L engine and all stock
> > drivetrain and no lift. The stock drive shaft length between u-joint
> > cap centers is 14.5 inches. The doubt arises because I plan to lift
> > the jeep 2.5 inches next year using leaf spring lift only.

>
> > Two options:

>
> > 1) stick with single cardan drive shafts: Will the angles be Ok after
> > the lift with a SYE and Transfer case output and pinion parallel to
> > each other?

>
> > 2) go with CV style driveshaft: Should the Dana 44 be installed with
> > some upward angle on the pinion (with no lift, maybe using shims to
> > lower it to parallel for now) to avoid rewelding to rotate once the
> > lift is in place?

>
> > My main goal is to maximize reliability. Which would be the best
> > option to choose?

>
> > Thanks

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com- Hide quoted text -
>
> - Show quoted text -


Thanks to all who replied. I will most likely go with the plan
described.


nrs 05-14-2007 09:45 AM

Re: Pinion angle
 
On May 12, 12:46 am, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Yup:http://www.4xshaft.com/driveline101.html
> God Bless America, Bill O|||||||O
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> "nrs" <neale...@yahoo.com> wrote in message
>
> news:1178906375.283917.287930@w5g2000hsg.googlegro ups.com...
>
>
>
>
>
>
>
> > I bought a Cherokee Dana 44 today and am trying to decide the best way
> > to install it. The vehicle is a '95 Yj with 2.5L engine and all stock
> > drivetrain and no lift. The stock drive shaft length between u-joint
> > cap centers is 14.5 inches. The doubt arises because I plan to lift
> > the jeep 2.5 inches next year using leaf spring lift only.

>
> > Two options:

>
> > 1) stick with single cardan drive shafts: Will the angles be Ok after
> > the lift with a SYE and Transfer case output and pinion parallel to
> > each other?

>
> > 2) go with CV style driveshaft: Should the Dana 44 be installed with
> > some upward angle on the pinion (with no lift, maybe using shims to
> > lower it to parallel for now) to avoid rewelding to rotate once the
> > lift is in place?

>
> > My main goal is to maximize reliability. Which would be the best
> > option to choose?

>
> > Thanks

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com- Hide quoted text -
>
> - Show quoted text -


Thanks to all who replied. I will most likely go with the plan
described.


nrs 05-14-2007 09:45 AM

Re: Pinion angle
 
On May 12, 12:46 am, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Yup:http://www.4xshaft.com/driveline101.html
> God Bless America, Bill O|||||||O
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> "nrs" <neale...@yahoo.com> wrote in message
>
> news:1178906375.283917.287930@w5g2000hsg.googlegro ups.com...
>
>
>
>
>
>
>
> > I bought a Cherokee Dana 44 today and am trying to decide the best way
> > to install it. The vehicle is a '95 Yj with 2.5L engine and all stock
> > drivetrain and no lift. The stock drive shaft length between u-joint
> > cap centers is 14.5 inches. The doubt arises because I plan to lift
> > the jeep 2.5 inches next year using leaf spring lift only.

>
> > Two options:

>
> > 1) stick with single cardan drive shafts: Will the angles be Ok after
> > the lift with a SYE and Transfer case output and pinion parallel to
> > each other?

>
> > 2) go with CV style driveshaft: Should the Dana 44 be installed with
> > some upward angle on the pinion (with no lift, maybe using shims to
> > lower it to parallel for now) to avoid rewelding to rotate once the
> > lift is in place?

>
> > My main goal is to maximize reliability. Which would be the best
> > option to choose?

>
> > Thanks

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com- Hide quoted text -
>
> - Show quoted text -


Thanks to all who replied. I will most likely go with the plan
described.


nrs 05-14-2007 09:45 AM

Re: Pinion angle
 
On May 12, 12:46 am, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Yup:http://www.4xshaft.com/driveline101.html
> God Bless America, Bill O|||||||O
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> "nrs" <neale...@yahoo.com> wrote in message
>
> news:1178906375.283917.287930@w5g2000hsg.googlegro ups.com...
>
>
>
>
>
>
>
> > I bought a Cherokee Dana 44 today and am trying to decide the best way
> > to install it. The vehicle is a '95 Yj with 2.5L engine and all stock
> > drivetrain and no lift. The stock drive shaft length between u-joint
> > cap centers is 14.5 inches. The doubt arises because I plan to lift
> > the jeep 2.5 inches next year using leaf spring lift only.

>
> > Two options:

>
> > 1) stick with single cardan drive shafts: Will the angles be Ok after
> > the lift with a SYE and Transfer case output and pinion parallel to
> > each other?

>
> > 2) go with CV style driveshaft: Should the Dana 44 be installed with
> > some upward angle on the pinion (with no lift, maybe using shims to
> > lower it to parallel for now) to avoid rewelding to rotate once the
> > lift is in place?

>
> > My main goal is to maximize reliability. Which would be the best
> > option to choose?

>
> > Thanks

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com- Hide quoted text -
>
> - Show quoted text -


Thanks to all who replied. I will most likely go with the plan
described.


Carl S 05-14-2007 08:15 PM

Re: Re: Re: Pinion angle
 
Sno,

Thanks for citing examples, I stand corrected.

Carl


"SnoMan" <admin@snoman.com> wrote in message
news:3tgb431o02ce0mg77e6mvjfabmdvj1inn9@4ax.com...
> On Fri, 11 May 2007 17:47:24 -0700, "Carl S"
> <carlsaiyed@REMOVE.hotmail.com> wrote:
>
>>Wouldnt a CV on each end cause the shaft to flop up and down? I cant
>>imagine
>>4 joints on a single driveshaft...

>
>
> No more than he front drive axles on a front wheel drive car of
> truck with IFS. As far as strength, axle shafts handle more torque
> than any drive shaft. It is quite feasable and doable with correct
> design and parts.
> -----------------
> TheSnoMan.com





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