"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
: mmmm, it is amazing I can find many repair panels except the Cherokee.
: Sounds like I will be doing some migging soon. Have not torn out interior
: yet, all in good shape except pass floors (where feet go) front and back.
: Suppose I will try the dealer just to see...???
: What do you think comes with the installation kit?
:
Probably seam sealer and rivets... I was still a little woozy from the quote
so everything was a fog.
I urge you to at least remove the front and rear seats and fold the carpet
up over the hump... 4 nuts each front seat and 1 torx for the rear and
explore with a chipping hammer. Most of the corrosion I found was not
visible from below... it's in the interior section of the frame. Another
area of concern is under the rear seat support, the sealer hides a lot of
damage.

-Brian

 

"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
: mmmm, it is amazing I can find many repair panels except the Cherokee.
: Sounds like I will be doing some migging soon. Have not torn out interior
: yet, all in good shape except pass floors (where feet go) front and back.
: Suppose I will try the dealer just to see...???
: What do you think comes with the installation kit?
:
Probably seam sealer and rivets... I was still a little woozy from the quote
so everything was a fog.
I urge you to at least remove the front and rear seats and fold the carpet
up over the hump... 4 nuts each front seat and 1 torx for the rear and
explore with a chipping hammer. Most of the corrosion I found was not
visible from below... it's in the interior section of the frame. Another
area of concern is under the rear seat support, the sealer hides a lot of
damage.

-Brian

 

"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
: mmmm, it is amazing I can find many repair panels except the Cherokee.
: Sounds like I will be doing some migging soon. Have not torn out interior
: yet, all in good shape except pass floors (where feet go) front and back.
: Suppose I will try the dealer just to see...???
: What do you think comes with the installation kit?
:
Probably seam sealer and rivets... I was still a little woozy from the quote
so everything was a fog.
I urge you to at least remove the front and rear seats and fold the carpet
up over the hump... 4 nuts each front seat and 1 torx for the rear and
explore with a chipping hammer. Most of the corrosion I found was not
visible from below... it's in the interior section of the frame. Another
area of concern is under the rear seat support, the sealer hides a lot of
damage.

-Brian

 

Also lift the carpet in the cargo area.. if I had a place to post them I'd
show you pictures of what my floors looked like. basically from the curve
where the floor and firewall meet, right back to the front of the rear seat
on both sides, passenger side was worse.

Snow...


"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
> mmmm, it is amazing I can find many repair panels except the Cherokee.
> Sounds like I will be doing some migging soon. Have not torn out interior
> yet, all in good shape except pass floors (where feet go) front and back.
> Suppose I will try the dealer just to see...???
> What do you think comes with the installation kit?
>
> Tom
> "Cherokee-LTD" <spammenot@home.com> wrote in message
> news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com...
> > "flannery" <flannery16@insightbb.com> wrote in message
> > news:KMgBc.80805$HG.47959@attbi_s53...
> > : Started to wire brush the loose rust off of the floorpan of a 95
> Cherokee.
> > 2
> > : spots on floor of front and rear passenger sides (holes) rest in good
> > shape.
> > : Planning on using POR-15 to cover the rest of the rust. Does any one
> know
> > : source on where to but some repair panels? Or am I going to have to
fab
> > some
> > : sheet metal? Internet only turns up rockers etc.
> > :
> > : Thanks!
> > : Tom
> > :
> > Hey Tom...
> > Repair panels... don't even think about it. I called my buddy at the
Jeep
> > dealer and he quoted me part numbers from a TSB related to floor pan
rust.
> > There are 2 panels and an installation kit. One panel is $400+ (CA) and
> the
> > other is over $100. It seems they are also discontinued but some dealers
> may
> > have stock on them. Why the price difference? we could only deduce that
> one
> > panel included the hump while the other was just the pan.
> >
> > I'm in the middle of doing this myself. Mine appeared to be good until I
> did
> > a little destructive testing and I'm glad I did. The entire section over
> the
> > frame showed various states of corrosion and I will be replacing it with
> > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame
> was
> > mostly solid except for the pan plug over the muffler... gone. There
were
> a
> > few areas exposing daylight after pounding the suspicious bubbles. I
laid
> a
> > skim coat of short strand fibreglass, section of repair cloth and a top
> coat
> > of short strand. These repairs are at least 5x larger than the infected
> area
> > and I suspect they'll outlast me.
> >
> > Have you removed the entire interior?
> >
> > -Brian
> >
> >
>
>

 

Also lift the carpet in the cargo area.. if I had a place to post them I'd
show you pictures of what my floors looked like. basically from the curve
where the floor and firewall meet, right back to the front of the rear seat
on both sides, passenger side was worse.

Snow...


"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
> mmmm, it is amazing I can find many repair panels except the Cherokee.
> Sounds like I will be doing some migging soon. Have not torn out interior
> yet, all in good shape except pass floors (where feet go) front and back.
> Suppose I will try the dealer just to see...???
> What do you think comes with the installation kit?
>
> Tom
> "Cherokee-LTD" <spammenot@home.com> wrote in message
> news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com...
> > "flannery" <flannery16@insightbb.com> wrote in message
> > news:KMgBc.80805$HG.47959@attbi_s53...
> > : Started to wire brush the loose rust off of the floorpan of a 95
> Cherokee.
> > 2
> > : spots on floor of front and rear passenger sides (holes) rest in good
> > shape.
> > : Planning on using POR-15 to cover the rest of the rust. Does any one
> know
> > : source on where to but some repair panels? Or am I going to have to
fab
> > some
> > : sheet metal? Internet only turns up rockers etc.
> > :
> > : Thanks!
> > : Tom
> > :
> > Hey Tom...
> > Repair panels... don't even think about it. I called my buddy at the
Jeep
> > dealer and he quoted me part numbers from a TSB related to floor pan
rust.
> > There are 2 panels and an installation kit. One panel is $400+ (CA) and
> the
> > other is over $100. It seems they are also discontinued but some dealers
> may
> > have stock on them. Why the price difference? we could only deduce that
> one
> > panel included the hump while the other was just the pan.
> >
> > I'm in the middle of doing this myself. Mine appeared to be good until I
> did
> > a little destructive testing and I'm glad I did. The entire section over
> the
> > frame showed various states of corrosion and I will be replacing it with
> > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame
> was
> > mostly solid except for the pan plug over the muffler... gone. There
were
> a
> > few areas exposing daylight after pounding the suspicious bubbles. I
laid
> a
> > skim coat of short strand fibreglass, section of repair cloth and a top
> coat
> > of short strand. These repairs are at least 5x larger than the infected
> area
> > and I suspect they'll outlast me.
> >
> > Have you removed the entire interior?
> >
> > -Brian
> >
> >
>
>

 

Also lift the carpet in the cargo area.. if I had a place to post them I'd
show you pictures of what my floors looked like. basically from the curve
where the floor and firewall meet, right back to the front of the rear seat
on both sides, passenger side was worse.

Snow...


"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
> mmmm, it is amazing I can find many repair panels except the Cherokee.
> Sounds like I will be doing some migging soon. Have not torn out interior
> yet, all in good shape except pass floors (where feet go) front and back.
> Suppose I will try the dealer just to see...???
> What do you think comes with the installation kit?
>
> Tom
> "Cherokee-LTD" <spammenot@home.com> wrote in message
> news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com...
> > "flannery" <flannery16@insightbb.com> wrote in message
> > news:KMgBc.80805$HG.47959@attbi_s53...
> > : Started to wire brush the loose rust off of the floorpan of a 95
> Cherokee.
> > 2
> > : spots on floor of front and rear passenger sides (holes) rest in good
> > shape.
> > : Planning on using POR-15 to cover the rest of the rust. Does any one
> know
> > : source on where to but some repair panels? Or am I going to have to
fab
> > some
> > : sheet metal? Internet only turns up rockers etc.
> > :
> > : Thanks!
> > : Tom
> > :
> > Hey Tom...
> > Repair panels... don't even think about it. I called my buddy at the
Jeep
> > dealer and he quoted me part numbers from a TSB related to floor pan
rust.
> > There are 2 panels and an installation kit. One panel is $400+ (CA) and
> the
> > other is over $100. It seems they are also discontinued but some dealers
> may
> > have stock on them. Why the price difference? we could only deduce that
> one
> > panel included the hump while the other was just the pan.
> >
> > I'm in the middle of doing this myself. Mine appeared to be good until I
> did
> > a little destructive testing and I'm glad I did. The entire section over
> the
> > frame showed various states of corrosion and I will be replacing it with
> > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame
> was
> > mostly solid except for the pan plug over the muffler... gone. There
were
> a
> > few areas exposing daylight after pounding the suspicious bubbles. I
laid
> a
> > skim coat of short strand fibreglass, section of repair cloth and a top
> coat
> > of short strand. These repairs are at least 5x larger than the infected
> area
> > and I suspect they'll outlast me.
> >
> > Have you removed the entire interior?
> >
> > -Brian
> >
> >
>
>

 

Also lift the carpet in the cargo area.. if I had a place to post them I'd
show you pictures of what my floors looked like. basically from the curve
where the floor and firewall meet, right back to the front of the rear seat
on both sides, passenger side was worse.

Snow...


"flannery" <flannery16@insightbb.com> wrote in message
news:0IlBc.65747$Hg2.23305@attbi_s04...
> mmmm, it is amazing I can find many repair panels except the Cherokee.
> Sounds like I will be doing some migging soon. Have not torn out interior
> yet, all in good shape except pass floors (where feet go) front and back.
> Suppose I will try the dealer just to see...???
> What do you think comes with the installation kit?
>
> Tom
> "Cherokee-LTD" <spammenot@home.com> wrote in message
> news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com...
> > "flannery" <flannery16@insightbb.com> wrote in message
> > news:KMgBc.80805$HG.47959@attbi_s53...
> > : Started to wire brush the loose rust off of the floorpan of a 95
> Cherokee.
> > 2
> > : spots on floor of front and rear passenger sides (holes) rest in good
> > shape.
> > : Planning on using POR-15 to cover the rest of the rust. Does any one
> know
> > : source on where to but some repair panels? Or am I going to have to
fab
> > some
> > : sheet metal? Internet only turns up rockers etc.
> > :
> > : Thanks!
> > : Tom
> > :
> > Hey Tom...
> > Repair panels... don't even think about it. I called my buddy at the
Jeep
> > dealer and he quoted me part numbers from a TSB related to floor pan
rust.
> > There are 2 panels and an installation kit. One panel is $400+ (CA) and
> the
> > other is over $100. It seems they are also discontinued but some dealers
> may
> > have stock on them. Why the price difference? we could only deduce that
> one
> > panel included the hump while the other was just the pan.
> >
> > I'm in the middle of doing this myself. Mine appeared to be good until I
> did
> > a little destructive testing and I'm glad I did. The entire section over
> the
> > frame showed various states of corrosion and I will be replacing it with
> > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame
> was
> > mostly solid except for the pan plug over the muffler... gone. There
were
> a
> > few areas exposing daylight after pounding the suspicious bubbles. I
laid
> a
> > skim coat of short strand fibreglass, section of repair cloth and a top
> coat
> > of short strand. These repairs are at least 5x larger than the infected
> area
> > and I suspect they'll outlast me.
> >
> > Have you removed the entire interior?
> >
> > -Brian
> >
> >
>
>

 

"> Probably seam sealer and rivets... I was still a little woozy from the
quote
> so everything was a fog.

Won't be rivets, floor repairs these days have to be brazed or welded, if
you repair it in your garage, well 90% chance your going to use rivets, but
any sort of shop or garage are going to weld.

Snow

 

"> Probably seam sealer and rivets... I was still a little woozy from the
quote
> so everything was a fog.

Won't be rivets, floor repairs these days have to be brazed or welded, if
you repair it in your garage, well 90% chance your going to use rivets, but
any sort of shop or garage are going to weld.

Snow

 

"> Probably seam sealer and rivets... I was still a little woozy from the
quote
> so everything was a fog.

Won't be rivets, floor repairs these days have to be brazed or welded, if
you repair it in your garage, well 90% chance your going to use rivets, but
any sort of shop or garage are going to weld.

Snow