Cherokee floor panel repair panels
Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. 2
spots on floor of front and rear passenger sides (holes) rest in good shape. Planning on using POR-15 to cover the rest of the rust. Does any one know source on where to but some repair panels? Or am I going to have to fab some sheet metal? Internet only turns up rockers etc. Thanks! Tom |
Re: Cherokee floor panel repair panels
"flannery" <flannery16@insightbb.com> wrote in message
news:KMgBc.80805$HG.47959@attbi_s53... : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. 2 : spots on floor of front and rear passenger sides (holes) rest in good shape. : Planning on using POR-15 to cover the rest of the rust. Does any one know : source on where to but some repair panels? Or am I going to have to fab some : sheet metal? Internet only turns up rockers etc. : : Thanks! : Tom : Hey Tom... Repair panels... don't even think about it. I called my buddy at the Jeep dealer and he quoted me part numbers from a TSB related to floor pan rust. There are 2 panels and an installation kit. One panel is $400+ (CA) and the other is over $100. It seems they are also discontinued but some dealers may have stock on them. Why the price difference? we could only deduce that one panel included the hump while the other was just the pan. I'm in the middle of doing this myself. Mine appeared to be good until I did a little destructive testing and I'm glad I did. The entire section over the frame showed various states of corrosion and I will be replacing it with 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was mostly solid except for the pan plug over the muffler... gone. There were a few areas exposing daylight after pounding the suspicious bubbles. I laid a skim coat of short strand fibreglass, section of repair cloth and a top coat of short strand. These repairs are at least 5x larger than the infected area and I suspect they'll outlast me. Have you removed the entire interior? -Brian |
Re: Cherokee floor panel repair panels
"flannery" <flannery16@insightbb.com> wrote in message
news:KMgBc.80805$HG.47959@attbi_s53... : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. 2 : spots on floor of front and rear passenger sides (holes) rest in good shape. : Planning on using POR-15 to cover the rest of the rust. Does any one know : source on where to but some repair panels? Or am I going to have to fab some : sheet metal? Internet only turns up rockers etc. : : Thanks! : Tom : Hey Tom... Repair panels... don't even think about it. I called my buddy at the Jeep dealer and he quoted me part numbers from a TSB related to floor pan rust. There are 2 panels and an installation kit. One panel is $400+ (CA) and the other is over $100. It seems they are also discontinued but some dealers may have stock on them. Why the price difference? we could only deduce that one panel included the hump while the other was just the pan. I'm in the middle of doing this myself. Mine appeared to be good until I did a little destructive testing and I'm glad I did. The entire section over the frame showed various states of corrosion and I will be replacing it with 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was mostly solid except for the pan plug over the muffler... gone. There were a few areas exposing daylight after pounding the suspicious bubbles. I laid a skim coat of short strand fibreglass, section of repair cloth and a top coat of short strand. These repairs are at least 5x larger than the infected area and I suspect they'll outlast me. Have you removed the entire interior? -Brian |
Re: Cherokee floor panel repair panels
"flannery" <flannery16@insightbb.com> wrote in message
news:KMgBc.80805$HG.47959@attbi_s53... : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. 2 : spots on floor of front and rear passenger sides (holes) rest in good shape. : Planning on using POR-15 to cover the rest of the rust. Does any one know : source on where to but some repair panels? Or am I going to have to fab some : sheet metal? Internet only turns up rockers etc. : : Thanks! : Tom : Hey Tom... Repair panels... don't even think about it. I called my buddy at the Jeep dealer and he quoted me part numbers from a TSB related to floor pan rust. There are 2 panels and an installation kit. One panel is $400+ (CA) and the other is over $100. It seems they are also discontinued but some dealers may have stock on them. Why the price difference? we could only deduce that one panel included the hump while the other was just the pan. I'm in the middle of doing this myself. Mine appeared to be good until I did a little destructive testing and I'm glad I did. The entire section over the frame showed various states of corrosion and I will be replacing it with 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was mostly solid except for the pan plug over the muffler... gone. There were a few areas exposing daylight after pounding the suspicious bubbles. I laid a skim coat of short strand fibreglass, section of repair cloth and a top coat of short strand. These repairs are at least 5x larger than the infected area and I suspect they'll outlast me. Have you removed the entire interior? -Brian |
Re: Cherokee floor panel repair panels
"flannery" <flannery16@insightbb.com> wrote in message
news:KMgBc.80805$HG.47959@attbi_s53... : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. 2 : spots on floor of front and rear passenger sides (holes) rest in good shape. : Planning on using POR-15 to cover the rest of the rust. Does any one know : source on where to but some repair panels? Or am I going to have to fab some : sheet metal? Internet only turns up rockers etc. : : Thanks! : Tom : Hey Tom... Repair panels... don't even think about it. I called my buddy at the Jeep dealer and he quoted me part numbers from a TSB related to floor pan rust. There are 2 panels and an installation kit. One panel is $400+ (CA) and the other is over $100. It seems they are also discontinued but some dealers may have stock on them. Why the price difference? we could only deduce that one panel included the hump while the other was just the pan. I'm in the middle of doing this myself. Mine appeared to be good until I did a little destructive testing and I'm glad I did. The entire section over the frame showed various states of corrosion and I will be replacing it with 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was mostly solid except for the pan plug over the muffler... gone. There were a few areas exposing daylight after pounding the suspicious bubbles. I laid a skim coat of short strand fibreglass, section of repair cloth and a top coat of short strand. These repairs are at least 5x larger than the infected area and I suspect they'll outlast me. Have you removed the entire interior? -Brian |
Re: Cherokee floor panel repair panels
mmmm, it is amazing I can find many repair panels except the Cherokee.
Sounds like I will be doing some migging soon. Have not torn out interior yet, all in good shape except pass floors (where feet go) front and back. Suppose I will try the dealer just to see...??? What do you think comes with the installation kit? Tom "Cherokee-LTD" <spammenot@home.com> wrote in message news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com... > "flannery" <flannery16@insightbb.com> wrote in message > news:KMgBc.80805$HG.47959@attbi_s53... > : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. > 2 > : spots on floor of front and rear passenger sides (holes) rest in good > shape. > : Planning on using POR-15 to cover the rest of the rust. Does any one know > : source on where to but some repair panels? Or am I going to have to fab > some > : sheet metal? Internet only turns up rockers etc. > : > : Thanks! > : Tom > : > Hey Tom... > Repair panels... don't even think about it. I called my buddy at the Jeep > dealer and he quoted me part numbers from a TSB related to floor pan rust. > There are 2 panels and an installation kit. One panel is $400+ (CA) and the > other is over $100. It seems they are also discontinued but some dealers may > have stock on them. Why the price difference? we could only deduce that one > panel included the hump while the other was just the pan. > > I'm in the middle of doing this myself. Mine appeared to be good until I did > a little destructive testing and I'm glad I did. The entire section over the > frame showed various states of corrosion and I will be replacing it with > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was > mostly solid except for the pan plug over the muffler... gone. There were a > few areas exposing daylight after pounding the suspicious bubbles. I laid a > skim coat of short strand fibreglass, section of repair cloth and a top coat > of short strand. These repairs are at least 5x larger than the infected area > and I suspect they'll outlast me. > > Have you removed the entire interior? > > -Brian > > |
Re: Cherokee floor panel repair panels
mmmm, it is amazing I can find many repair panels except the Cherokee.
Sounds like I will be doing some migging soon. Have not torn out interior yet, all in good shape except pass floors (where feet go) front and back. Suppose I will try the dealer just to see...??? What do you think comes with the installation kit? Tom "Cherokee-LTD" <spammenot@home.com> wrote in message news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com... > "flannery" <flannery16@insightbb.com> wrote in message > news:KMgBc.80805$HG.47959@attbi_s53... > : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. > 2 > : spots on floor of front and rear passenger sides (holes) rest in good > shape. > : Planning on using POR-15 to cover the rest of the rust. Does any one know > : source on where to but some repair panels? Or am I going to have to fab > some > : sheet metal? Internet only turns up rockers etc. > : > : Thanks! > : Tom > : > Hey Tom... > Repair panels... don't even think about it. I called my buddy at the Jeep > dealer and he quoted me part numbers from a TSB related to floor pan rust. > There are 2 panels and an installation kit. One panel is $400+ (CA) and the > other is over $100. It seems they are also discontinued but some dealers may > have stock on them. Why the price difference? we could only deduce that one > panel included the hump while the other was just the pan. > > I'm in the middle of doing this myself. Mine appeared to be good until I did > a little destructive testing and I'm glad I did. The entire section over the > frame showed various states of corrosion and I will be replacing it with > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was > mostly solid except for the pan plug over the muffler... gone. There were a > few areas exposing daylight after pounding the suspicious bubbles. I laid a > skim coat of short strand fibreglass, section of repair cloth and a top coat > of short strand. These repairs are at least 5x larger than the infected area > and I suspect they'll outlast me. > > Have you removed the entire interior? > > -Brian > > |
Re: Cherokee floor panel repair panels
mmmm, it is amazing I can find many repair panels except the Cherokee.
Sounds like I will be doing some migging soon. Have not torn out interior yet, all in good shape except pass floors (where feet go) front and back. Suppose I will try the dealer just to see...??? What do you think comes with the installation kit? Tom "Cherokee-LTD" <spammenot@home.com> wrote in message news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com... > "flannery" <flannery16@insightbb.com> wrote in message > news:KMgBc.80805$HG.47959@attbi_s53... > : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. > 2 > : spots on floor of front and rear passenger sides (holes) rest in good > shape. > : Planning on using POR-15 to cover the rest of the rust. Does any one know > : source on where to but some repair panels? Or am I going to have to fab > some > : sheet metal? Internet only turns up rockers etc. > : > : Thanks! > : Tom > : > Hey Tom... > Repair panels... don't even think about it. I called my buddy at the Jeep > dealer and he quoted me part numbers from a TSB related to floor pan rust. > There are 2 panels and an installation kit. One panel is $400+ (CA) and the > other is over $100. It seems they are also discontinued but some dealers may > have stock on them. Why the price difference? we could only deduce that one > panel included the hump while the other was just the pan. > > I'm in the middle of doing this myself. Mine appeared to be good until I did > a little destructive testing and I'm glad I did. The entire section over the > frame showed various states of corrosion and I will be replacing it with > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was > mostly solid except for the pan plug over the muffler... gone. There were a > few areas exposing daylight after pounding the suspicious bubbles. I laid a > skim coat of short strand fibreglass, section of repair cloth and a top coat > of short strand. These repairs are at least 5x larger than the infected area > and I suspect they'll outlast me. > > Have you removed the entire interior? > > -Brian > > |
Re: Cherokee floor panel repair panels
mmmm, it is amazing I can find many repair panels except the Cherokee.
Sounds like I will be doing some migging soon. Have not torn out interior yet, all in good shape except pass floors (where feet go) front and back. Suppose I will try the dealer just to see...??? What do you think comes with the installation kit? Tom "Cherokee-LTD" <spammenot@home.com> wrote in message news:ivlBc.405779$Ar.232369@twister01.bloor.is.net .cable.rogers.com... > "flannery" <flannery16@insightbb.com> wrote in message > news:KMgBc.80805$HG.47959@attbi_s53... > : Started to wire brush the loose rust off of the floorpan of a 95 Cherokee. > 2 > : spots on floor of front and rear passenger sides (holes) rest in good > shape. > : Planning on using POR-15 to cover the rest of the rust. Does any one know > : source on where to but some repair panels? Or am I going to have to fab > some > : sheet metal? Internet only turns up rockers etc. > : > : Thanks! > : Tom > : > Hey Tom... > Repair panels... don't even think about it. I called my buddy at the Jeep > dealer and he quoted me part numbers from a TSB related to floor pan rust. > There are 2 panels and an installation kit. One panel is $400+ (CA) and the > other is over $100. It seems they are also discontinued but some dealers may > have stock on them. Why the price difference? we could only deduce that one > panel included the hump while the other was just the pan. > > I'm in the middle of doing this myself. Mine appeared to be good until I did > a little destructive testing and I'm glad I did. The entire section over the > frame showed various states of corrosion and I will be replacing it with > 4'x4" strips (L&R) 16 or 18gu. steel. Inboard and outboard of the frame was > mostly solid except for the pan plug over the muffler... gone. There were a > few areas exposing daylight after pounding the suspicious bubbles. I laid a > skim coat of short strand fibreglass, section of repair cloth and a top coat > of short strand. These repairs are at least 5x larger than the infected area > and I suspect they'll outlast me. > > Have you removed the entire interior? > > -Brian > > |
Re: Cherokee floor panel repair panels
"flannery" <flannery16@insightbb.com> wrote in message news:0IlBc.65747$Hg2.23305@attbi_s04... : mmmm, it is amazing I can find many repair panels except the Cherokee. : Sounds like I will be doing some migging soon. Have not torn out interior : yet, all in good shape except pass floors (where feet go) front and back. : Suppose I will try the dealer just to see...??? : What do you think comes with the installation kit? : Probably seam sealer and rivets... I was still a little woozy from the quote so everything was a fog. I urge you to at least remove the front and rear seats and fold the carpet up over the hump... 4 nuts each front seat and 1 torx for the rear and explore with a chipping hammer. Most of the corrosion I found was not visible from below... it's in the interior section of the frame. Another area of concern is under the rear seat support, the sealer hides a lot of damage. -Brian |
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