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-   -   The clutch saga (https://www.jeepscanada.com/jeep-mailing-list-32/clutch-saga-44346/)

wbowlin@gmail.com 02-27-2007 08:28 AM

Re: The clutch saga
 
On Feb 27, 12:44 am, Will Honea <who...@yahoo.com> wrote:
> From the details you give, I have to ask: did you flush the whole system?
> Reason I ask is that I had a used slave/master set when I swapped out the
> internal slave and the master finally gave up a couple of years later. I
> installed a new master, let it bleed itself ( the external slave will do a
> pretty good job of self bleed in half an hour or so since there is no
> residual pressure like a brake system has). Six months later, I sometimes
> had a good clutch, sometimes could get it to work by pumping like mad, and
> a couple of times came home shifting w/o a clutch. When I pulled the
> master, it was full of black gunk that was messing up the rubber valve in
> the end of the cylinder and not letting the master prime itself -
> sometimes.
>
> One thing you never mentioned: do you have to add fluid every so often?
> If so, you have a leak somewhere otherwise you have a poltergeist on your
> case.
>
> --
> Will Honea <who...@yahoo.com>


I haven't driven it enough to ever have to add fluid. I have replaced
the clutch end to end in the last few weeks. I replaced the slave,
clutch disk, pilot bearing, and pressure plate in one weekend,
replaced the master the next weekend, then replaced the hose this last
weekend. I haven't been driving during that time recently because of
the clutch issue (and it is not my daily driver). I may have gotten a
bad master, but I don't know how to tell. I could take the master
back to the parts store and try a new one, but I wondered if it
sounded like anything else. Especially the way the hose was slapping
against the body of the jeep. That seemed odd to me.


wbowlin@gmail.com 02-27-2007 08:28 AM

Re: The clutch saga
 
On Feb 27, 12:44 am, Will Honea <who...@yahoo.com> wrote:
> From the details you give, I have to ask: did you flush the whole system?
> Reason I ask is that I had a used slave/master set when I swapped out the
> internal slave and the master finally gave up a couple of years later. I
> installed a new master, let it bleed itself ( the external slave will do a
> pretty good job of self bleed in half an hour or so since there is no
> residual pressure like a brake system has). Six months later, I sometimes
> had a good clutch, sometimes could get it to work by pumping like mad, and
> a couple of times came home shifting w/o a clutch. When I pulled the
> master, it was full of black gunk that was messing up the rubber valve in
> the end of the cylinder and not letting the master prime itself -
> sometimes.
>
> One thing you never mentioned: do you have to add fluid every so often?
> If so, you have a leak somewhere otherwise you have a poltergeist on your
> case.
>
> --
> Will Honea <who...@yahoo.com>


I haven't driven it enough to ever have to add fluid. I have replaced
the clutch end to end in the last few weeks. I replaced the slave,
clutch disk, pilot bearing, and pressure plate in one weekend,
replaced the master the next weekend, then replaced the hose this last
weekend. I haven't been driving during that time recently because of
the clutch issue (and it is not my daily driver). I may have gotten a
bad master, but I don't know how to tell. I could take the master
back to the parts store and try a new one, but I wondered if it
sounded like anything else. Especially the way the hose was slapping
against the body of the jeep. That seemed odd to me.


Mike Romain 02-27-2007 10:40 AM

Re: The clutch saga
 
wbowlin@gmail.com wrote:
> On Feb 27, 12:44 am, Will Honea <who...@yahoo.com> wrote:
>> From the details you give, I have to ask: did you flush the whole system?
>> Reason I ask is that I had a used slave/master set when I swapped out the
>> internal slave and the master finally gave up a couple of years later. I
>> installed a new master, let it bleed itself ( the external slave will do a
>> pretty good job of self bleed in half an hour or so since there is no
>> residual pressure like a brake system has). Six months later, I sometimes
>> had a good clutch, sometimes could get it to work by pumping like mad, and
>> a couple of times came home shifting w/o a clutch. When I pulled the
>> master, it was full of black gunk that was messing up the rubber valve in
>> the end of the cylinder and not letting the master prime itself -
>> sometimes.
>>
>> One thing you never mentioned: do you have to add fluid every so often?
>> If so, you have a leak somewhere otherwise you have a poltergeist on your
>> case.
>>
>> --
>> Will Honea <who...@yahoo.com>

>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>


Any chance the exhaust is too close to the clutch line?

Any chance the exhaust or the header bellows has a (that) crack in it
blowing a stream of superheated exhaust air at the clutch line?

Any soot marks on the old parts?

Was the hydraulic fluid the right kind and out of a freshly opened
bottle? Brake fluid can absorb an amazing amount of water which then
lowers the boiling point of the fluid 'way' down.

I am thinking your clutch fluid is boiling maybe....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

Mike Romain 02-27-2007 10:40 AM

Re: The clutch saga
 
wbowlin@gmail.com wrote:
> On Feb 27, 12:44 am, Will Honea <who...@yahoo.com> wrote:
>> From the details you give, I have to ask: did you flush the whole system?
>> Reason I ask is that I had a used slave/master set when I swapped out the
>> internal slave and the master finally gave up a couple of years later. I
>> installed a new master, let it bleed itself ( the external slave will do a
>> pretty good job of self bleed in half an hour or so since there is no
>> residual pressure like a brake system has). Six months later, I sometimes
>> had a good clutch, sometimes could get it to work by pumping like mad, and
>> a couple of times came home shifting w/o a clutch. When I pulled the
>> master, it was full of black gunk that was messing up the rubber valve in
>> the end of the cylinder and not letting the master prime itself -
>> sometimes.
>>
>> One thing you never mentioned: do you have to add fluid every so often?
>> If so, you have a leak somewhere otherwise you have a poltergeist on your
>> case.
>>
>> --
>> Will Honea <who...@yahoo.com>

>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>


Any chance the exhaust is too close to the clutch line?

Any chance the exhaust or the header bellows has a (that) crack in it
blowing a stream of superheated exhaust air at the clutch line?

Any soot marks on the old parts?

Was the hydraulic fluid the right kind and out of a freshly opened
bottle? Brake fluid can absorb an amazing amount of water which then
lowers the boiling point of the fluid 'way' down.

I am thinking your clutch fluid is boiling maybe....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

Mike Romain 02-27-2007 10:40 AM

Re: The clutch saga
 
wbowlin@gmail.com wrote:
> On Feb 27, 12:44 am, Will Honea <who...@yahoo.com> wrote:
>> From the details you give, I have to ask: did you flush the whole system?
>> Reason I ask is that I had a used slave/master set when I swapped out the
>> internal slave and the master finally gave up a couple of years later. I
>> installed a new master, let it bleed itself ( the external slave will do a
>> pretty good job of self bleed in half an hour or so since there is no
>> residual pressure like a brake system has). Six months later, I sometimes
>> had a good clutch, sometimes could get it to work by pumping like mad, and
>> a couple of times came home shifting w/o a clutch. When I pulled the
>> master, it was full of black gunk that was messing up the rubber valve in
>> the end of the cylinder and not letting the master prime itself -
>> sometimes.
>>
>> One thing you never mentioned: do you have to add fluid every so often?
>> If so, you have a leak somewhere otherwise you have a poltergeist on your
>> case.
>>
>> --
>> Will Honea <who...@yahoo.com>

>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>


Any chance the exhaust is too close to the clutch line?

Any chance the exhaust or the header bellows has a (that) crack in it
blowing a stream of superheated exhaust air at the clutch line?

Any soot marks on the old parts?

Was the hydraulic fluid the right kind and out of a freshly opened
bottle? Brake fluid can absorb an amazing amount of water which then
lowers the boiling point of the fluid 'way' down.

I am thinking your clutch fluid is boiling maybe....

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

L.W. \(Bill\) Hughes III 02-27-2007 07:43 PM

Re: The clutch saga
 
Push the line down so as the remove the air from that loop, and bleed
from the master cylinder, too.
God Bless America, Bill 0|||||||0
mailto:-------------------- http://www.----------.com/

<wbowlin@gmail.com> wrote in message
news:1172582885.424952.146780@q2g2000cwa.googlegro ups.com...
>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>




--
Posted via a free Usenet account from http://www.teranews.com


L.W. \(Bill\) Hughes III 02-27-2007 07:43 PM

Re: The clutch saga
 
Push the line down so as the remove the air from that loop, and bleed
from the master cylinder, too.
God Bless America, Bill 0|||||||0
mailto:-------------------- http://www.----------.com/

<wbowlin@gmail.com> wrote in message
news:1172582885.424952.146780@q2g2000cwa.googlegro ups.com...
>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>




--
Posted via a free Usenet account from http://www.teranews.com


L.W. \(Bill\) Hughes III 02-27-2007 07:43 PM

Re: The clutch saga
 
Push the line down so as the remove the air from that loop, and bleed
from the master cylinder, too.
God Bless America, Bill 0|||||||0
mailto:-------------------- http://www.----------.com/

<wbowlin@gmail.com> wrote in message
news:1172582885.424952.146780@q2g2000cwa.googlegro ups.com...
>
> I haven't driven it enough to ever have to add fluid. I have replaced
> the clutch end to end in the last few weeks. I replaced the slave,
> clutch disk, pilot bearing, and pressure plate in one weekend,
> replaced the master the next weekend, then replaced the hose this last
> weekend. I haven't been driving during that time recently because of
> the clutch issue (and it is not my daily driver). I may have gotten a
> bad master, but I don't know how to tell. I could take the master
> back to the parts store and try a new one, but I wondered if it
> sounded like anything else. Especially the way the hose was slapping
> against the body of the jeep. That seemed odd to me.
>




--
Posted via a free Usenet account from http://www.teranews.com


wbowlin@gmail.com 03-04-2007 06:23 PM

Re: The clutch saga
 
On Feb 27, 6:43 pm, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Push the line down so as the remove the air from that loop, and bleed
> from the master cylinder, too.
> God Bless America, Bill 0|||||||0
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> <wbow...@gmail.com> wrote in message
>
> news:1172582885.424952.146780@q2g2000cwa.googlegro ups.com...
>
>
>
> > I haven't driven it enough to ever have to add fluid. I have replaced
> > the clutch end to end in the last few weeks. I replaced the slave,
> > clutch disk, pilot bearing, and pressure plate in one weekend,
> > replaced the master the next weekend, then replaced the hose this last
> > weekend. I haven't been driving during that time recently because of
> > the clutch issue (and it is not my daily driver). I may have gotten a
> > bad master, but I don't know how to tell. I could take the master
> > back to the parts store and try a new one, but I wondered if it
> > sounded like anything else. Especially the way the hose was slapping
> > against the body of the jeep. That seemed odd to me.

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com


I don't follow on how to bleed from the master cylinder or how to go
about pushing down the loop. Care to expand on those suggestions?

Thanks


wbowlin@gmail.com 03-04-2007 06:23 PM

Re: The clutch saga
 
On Feb 27, 6:43 pm, "L.W. \(Bill\) ------ III" <billhug...@cox.net>
wrote:
> Push the line down so as the remove the air from that loop, and bleed
> from the master cylinder, too.
> God Bless America, Bill 0|||||||0
> mailto:LW------...@aol.comhttp://www.----------.com/
>
> <wbow...@gmail.com> wrote in message
>
> news:1172582885.424952.146780@q2g2000cwa.googlegro ups.com...
>
>
>
> > I haven't driven it enough to ever have to add fluid. I have replaced
> > the clutch end to end in the last few weeks. I replaced the slave,
> > clutch disk, pilot bearing, and pressure plate in one weekend,
> > replaced the master the next weekend, then replaced the hose this last
> > weekend. I haven't been driving during that time recently because of
> > the clutch issue (and it is not my daily driver). I may have gotten a
> > bad master, but I don't know how to tell. I could take the master
> > back to the parts store and try a new one, but I wondered if it
> > sounded like anything else. Especially the way the hose was slapping
> > against the body of the jeep. That seemed odd to me.

>
> --
> Posted via a free Usenet account fromhttp://www.teranews.com


I don't follow on how to bleed from the master cylinder or how to go
about pushing down the loop. Care to expand on those suggestions?

Thanks



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