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-   -   4.0 head to 4.2 block conversion (https://www.jeepscanada.com/jeep-mailing-list-32/4-0-head-4-2-block-conversion-15624/)

Richard Harris 05-21-2004 10:26 PM

4.0 head to 4.2 block conversion
 
Anyone out there dome a 4.0 head conversion on a 258 engine? I know about
the water jacket passages that need blocking and exhaust manifold and valve
covers need replacing but what else? It just seems too easy....or is it that
easy? I've read a number of articles on the net but none seem to mention
about any valvetrain mods needed to do the job. I can't imagine that the
rods just go right in without change... and how did you check to make sure
the valves opened correctly? Any feedback would be helpful.
Thanks,
Rich
86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front and
rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
related crap.



serg 05-23-2004 04:08 PM

Re: 4.0 head to 4.2 block conversion
 
richard-check out this site:
http://www.sierrajeep.com

as far as i know, you should be able to use the stock lifters and pushrods.
unless you have the head milled a lot. i'm going to be doing this swap
(along with rebuilt block and 258) in a few months. i'll post the results.
william oliveri in this group has done the swap.

try here too:
http://www.cjoffroad.com

they have a section called "4.0 something..." do a search in there. good
luck!
"Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
news:PTyrc.561$wO4.248@twister.socal.rr.com...
> Anyone out there dome a 4.0 head conversion on a 258 engine? I know about
> the water jacket passages that need blocking and exhaust manifold and

valve
> covers need replacing but what else? It just seems too easy....or is it

that
> easy? I've read a number of articles on the net but none seem to mention
> about any valvetrain mods needed to do the job. I can't imagine that the
> rods just go right in without change... and how did you check to make sure
> the valves opened correctly? Any feedback would be helpful.
> Thanks,
> Rich
> 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

and
> rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> related crap.
>
>




serg 05-23-2004 04:08 PM

Re: 4.0 head to 4.2 block conversion
 
richard-check out this site:
http://www.sierrajeep.com

as far as i know, you should be able to use the stock lifters and pushrods.
unless you have the head milled a lot. i'm going to be doing this swap
(along with rebuilt block and 258) in a few months. i'll post the results.
william oliveri in this group has done the swap.

try here too:
http://www.cjoffroad.com

they have a section called "4.0 something..." do a search in there. good
luck!
"Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
news:PTyrc.561$wO4.248@twister.socal.rr.com...
> Anyone out there dome a 4.0 head conversion on a 258 engine? I know about
> the water jacket passages that need blocking and exhaust manifold and

valve
> covers need replacing but what else? It just seems too easy....or is it

that
> easy? I've read a number of articles on the net but none seem to mention
> about any valvetrain mods needed to do the job. I can't imagine that the
> rods just go right in without change... and how did you check to make sure
> the valves opened correctly? Any feedback would be helpful.
> Thanks,
> Rich
> 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

and
> rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> related crap.
>
>




serg 05-23-2004 04:08 PM

Re: 4.0 head to 4.2 block conversion
 
richard-check out this site:
http://www.sierrajeep.com

as far as i know, you should be able to use the stock lifters and pushrods.
unless you have the head milled a lot. i'm going to be doing this swap
(along with rebuilt block and 258) in a few months. i'll post the results.
william oliveri in this group has done the swap.

try here too:
http://www.cjoffroad.com

they have a section called "4.0 something..." do a search in there. good
luck!
"Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
news:PTyrc.561$wO4.248@twister.socal.rr.com...
> Anyone out there dome a 4.0 head conversion on a 258 engine? I know about
> the water jacket passages that need blocking and exhaust manifold and

valve
> covers need replacing but what else? It just seems too easy....or is it

that
> easy? I've read a number of articles on the net but none seem to mention
> about any valvetrain mods needed to do the job. I can't imagine that the
> rods just go right in without change... and how did you check to make sure
> the valves opened correctly? Any feedback would be helpful.
> Thanks,
> Rich
> 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

and
> rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> related crap.
>
>




serg 05-23-2004 04:08 PM

Re: 4.0 head to 4.2 block conversion
 
richard-check out this site:
http://www.sierrajeep.com

as far as i know, you should be able to use the stock lifters and pushrods.
unless you have the head milled a lot. i'm going to be doing this swap
(along with rebuilt block and 258) in a few months. i'll post the results.
william oliveri in this group has done the swap.

try here too:
http://www.cjoffroad.com

they have a section called "4.0 something..." do a search in there. good
luck!
"Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
news:PTyrc.561$wO4.248@twister.socal.rr.com...
> Anyone out there dome a 4.0 head conversion on a 258 engine? I know about
> the water jacket passages that need blocking and exhaust manifold and

valve
> covers need replacing but what else? It just seems too easy....or is it

that
> easy? I've read a number of articles on the net but none seem to mention
> about any valvetrain mods needed to do the job. I can't imagine that the
> rods just go right in without change... and how did you check to make sure
> the valves opened correctly? Any feedback would be helpful.
> Thanks,
> Rich
> 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

and
> rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> related crap.
>
>




William Oliveri 05-24-2004 11:40 AM

Re: 4.0 head to 4.2 block conversion
 
Well, I had the machinist do mine and he told me he used the 4.2L push rods.
I used the recommended 4.0L block cast # 7120. Had a 3 angle valve job done
on it and the water jackets were sealed by the previous owner as he was
going to do this swap but changed his mind.

Other than that, every thing else was stock 4.2L parts on the short block
and stock parts on the 4.0L head. No changes to the valve train.

It depends on where you get your exhaust manifold. I got mine from
http://www.1aauto.com/ and had to add the O2 sensor bug.

I also had to modify my tail pipe to fit to the new exhaust manifold. I had
to get a new 'donut' fitting to marry to the exhaust pipe.

Just a bunch of little things which did add up.

Bill



"serg" <none@none.com> wrote in message
news:_w7sc.56165$jS4.32409@newssvr29.news.prodigy. com...
> richard-check out this site:
> http://www.sierrajeep.com
>
> as far as i know, you should be able to use the stock lifters and

pushrods.
> unless you have the head milled a lot. i'm going to be doing this swap
> (along with rebuilt block and 258) in a few months. i'll post the

results.
> william oliveri in this group has done the swap.
>
> try here too:
> http://www.cjoffroad.com
>
> they have a section called "4.0 something..." do a search in there. good
> luck!
> "Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
> news:PTyrc.561$wO4.248@twister.socal.rr.com...
> > Anyone out there dome a 4.0 head conversion on a 258 engine? I know

about
> > the water jacket passages that need blocking and exhaust manifold and

> valve
> > covers need replacing but what else? It just seems too easy....or is it

> that
> > easy? I've read a number of articles on the net but none seem to mention
> > about any valvetrain mods needed to do the job. I can't imagine that the
> > rods just go right in without change... and how did you check to make

sure
> > the valves opened correctly? Any feedback would be helpful.
> > Thanks,
> > Rich
> > 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

> and
> > rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> > related crap.
> >
> >

>
>




William Oliveri 05-24-2004 11:40 AM

Re: 4.0 head to 4.2 block conversion
 
Well, I had the machinist do mine and he told me he used the 4.2L push rods.
I used the recommended 4.0L block cast # 7120. Had a 3 angle valve job done
on it and the water jackets were sealed by the previous owner as he was
going to do this swap but changed his mind.

Other than that, every thing else was stock 4.2L parts on the short block
and stock parts on the 4.0L head. No changes to the valve train.

It depends on where you get your exhaust manifold. I got mine from
http://www.1aauto.com/ and had to add the O2 sensor bug.

I also had to modify my tail pipe to fit to the new exhaust manifold. I had
to get a new 'donut' fitting to marry to the exhaust pipe.

Just a bunch of little things which did add up.

Bill



"serg" <none@none.com> wrote in message
news:_w7sc.56165$jS4.32409@newssvr29.news.prodigy. com...
> richard-check out this site:
> http://www.sierrajeep.com
>
> as far as i know, you should be able to use the stock lifters and

pushrods.
> unless you have the head milled a lot. i'm going to be doing this swap
> (along with rebuilt block and 258) in a few months. i'll post the

results.
> william oliveri in this group has done the swap.
>
> try here too:
> http://www.cjoffroad.com
>
> they have a section called "4.0 something..." do a search in there. good
> luck!
> "Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
> news:PTyrc.561$wO4.248@twister.socal.rr.com...
> > Anyone out there dome a 4.0 head conversion on a 258 engine? I know

about
> > the water jacket passages that need blocking and exhaust manifold and

> valve
> > covers need replacing but what else? It just seems too easy....or is it

> that
> > easy? I've read a number of articles on the net but none seem to mention
> > about any valvetrain mods needed to do the job. I can't imagine that the
> > rods just go right in without change... and how did you check to make

sure
> > the valves opened correctly? Any feedback would be helpful.
> > Thanks,
> > Rich
> > 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

> and
> > rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> > related crap.
> >
> >

>
>




William Oliveri 05-24-2004 11:40 AM

Re: 4.0 head to 4.2 block conversion
 
Well, I had the machinist do mine and he told me he used the 4.2L push rods.
I used the recommended 4.0L block cast # 7120. Had a 3 angle valve job done
on it and the water jackets were sealed by the previous owner as he was
going to do this swap but changed his mind.

Other than that, every thing else was stock 4.2L parts on the short block
and stock parts on the 4.0L head. No changes to the valve train.

It depends on where you get your exhaust manifold. I got mine from
http://www.1aauto.com/ and had to add the O2 sensor bug.

I also had to modify my tail pipe to fit to the new exhaust manifold. I had
to get a new 'donut' fitting to marry to the exhaust pipe.

Just a bunch of little things which did add up.

Bill



"serg" <none@none.com> wrote in message
news:_w7sc.56165$jS4.32409@newssvr29.news.prodigy. com...
> richard-check out this site:
> http://www.sierrajeep.com
>
> as far as i know, you should be able to use the stock lifters and

pushrods.
> unless you have the head milled a lot. i'm going to be doing this swap
> (along with rebuilt block and 258) in a few months. i'll post the

results.
> william oliveri in this group has done the swap.
>
> try here too:
> http://www.cjoffroad.com
>
> they have a section called "4.0 something..." do a search in there. good
> luck!
> "Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
> news:PTyrc.561$wO4.248@twister.socal.rr.com...
> > Anyone out there dome a 4.0 head conversion on a 258 engine? I know

about
> > the water jacket passages that need blocking and exhaust manifold and

> valve
> > covers need replacing but what else? It just seems too easy....or is it

> that
> > easy? I've read a number of articles on the net but none seem to mention
> > about any valvetrain mods needed to do the job. I can't imagine that the
> > rods just go right in without change... and how did you check to make

sure
> > the valves opened correctly? Any feedback would be helpful.
> > Thanks,
> > Rich
> > 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

> and
> > rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> > related crap.
> >
> >

>
>




William Oliveri 05-24-2004 11:40 AM

Re: 4.0 head to 4.2 block conversion
 
Well, I had the machinist do mine and he told me he used the 4.2L push rods.
I used the recommended 4.0L block cast # 7120. Had a 3 angle valve job done
on it and the water jackets were sealed by the previous owner as he was
going to do this swap but changed his mind.

Other than that, every thing else was stock 4.2L parts on the short block
and stock parts on the 4.0L head. No changes to the valve train.

It depends on where you get your exhaust manifold. I got mine from
http://www.1aauto.com/ and had to add the O2 sensor bug.

I also had to modify my tail pipe to fit to the new exhaust manifold. I had
to get a new 'donut' fitting to marry to the exhaust pipe.

Just a bunch of little things which did add up.

Bill



"serg" <none@none.com> wrote in message
news:_w7sc.56165$jS4.32409@newssvr29.news.prodigy. com...
> richard-check out this site:
> http://www.sierrajeep.com
>
> as far as i know, you should be able to use the stock lifters and

pushrods.
> unless you have the head milled a lot. i'm going to be doing this swap
> (along with rebuilt block and 258) in a few months. i'll post the

results.
> william oliveri in this group has done the swap.
>
> try here too:
> http://www.cjoffroad.com
>
> they have a section called "4.0 something..." do a search in there. good
> luck!
> "Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
> news:PTyrc.561$wO4.248@twister.socal.rr.com...
> > Anyone out there dome a 4.0 head conversion on a 258 engine? I know

about
> > the water jacket passages that need blocking and exhaust manifold and

> valve
> > covers need replacing but what else? It just seems too easy....or is it

> that
> > easy? I've read a number of articles on the net but none seem to mention
> > about any valvetrain mods needed to do the job. I can't imagine that the
> > rods just go right in without change... and how did you check to make

sure
> > the valves opened correctly? Any feedback would be helpful.
> > Thanks,
> > Rich
> > 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits front

> and
> > rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous offroad
> > related crap.
> >
> >

>
>




Richard Harris 05-24-2004 06:51 PM

Re: 4.0 head to 4.2 block conversion
 
Thanks Bill. What was your end result? Are you happy with it? Was it worth
the work?
Rich
"William Oliveri" <wuji@bigvalley.net> wrote in message
news:2hej47FbjtsrU1@uni-berlin.de...
> Well, I had the machinist do mine and he told me he used the 4.2L push

rods.
> I used the recommended 4.0L block cast # 7120. Had a 3 angle valve job

done
> on it and the water jackets were sealed by the previous owner as he was
> going to do this swap but changed his mind.
>
> Other than that, every thing else was stock 4.2L parts on the short block
> and stock parts on the 4.0L head. No changes to the valve train.
>
> It depends on where you get your exhaust manifold. I got mine from
> http://www.1aauto.com/ and had to add the O2 sensor bug.
>
> I also had to modify my tail pipe to fit to the new exhaust manifold. I

had
> to get a new 'donut' fitting to marry to the exhaust pipe.
>
> Just a bunch of little things which did add up.
>
> Bill
>
>
>
> "serg" <none@none.com> wrote in message
> news:_w7sc.56165$jS4.32409@newssvr29.news.prodigy. com...
> > richard-check out this site:
> > http://www.sierrajeep.com
> >
> > as far as i know, you should be able to use the stock lifters and

> pushrods.
> > unless you have the head milled a lot. i'm going to be doing this swap
> > (along with rebuilt block and 258) in a few months. i'll post the

> results.
> > william oliveri in this group has done the swap.
> >
> > try here too:
> > http://www.cjoffroad.com
> >
> > they have a section called "4.0 something..." do a search in there.

good
> > luck!
> > "Richard Harris" <SHARRIS11nospam@san.rr.com> wrote in message
> > news:PTyrc.561$wO4.248@twister.socal.rr.com...
> > > Anyone out there dome a 4.0 head conversion on a 258 engine? I know

> about
> > > the water jacket passages that need blocking and exhaust manifold and

> > valve
> > > covers need replacing but what else? It just seems too easy....or is

it
> > that
> > > easy? I've read a number of articles on the net but none seem to

mention
> > > about any valvetrain mods needed to do the job. I can't imagine that

the
> > > rods just go right in without change... and how did you check to make

> sure
> > > the valves opened correctly? Any feedback would be helpful.
> > > Thanks,
> > > Rich
> > > 86 CJ7 1"body lift, 2-1/2"YJ spring Rubicon express lift, Detroits

front
> > and
> > > rear, 4:10 gears, 1pc axles, Mopar MPFI and other miscellaneous

offroad
> > > related crap.
> > >
> > >

> >
> >

>
>





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