Jeeps Canada - Jeep Forums

Jeeps Canada - Jeep Forums (https://www.jeepscanada.com/)
-   Jeep Mailing List (https://www.jeepscanada.com/jeep-mailing-list-32/)
-   -   XJ floorboard holes (https://www.jeepscanada.com/jeep-mailing-list-32/xj-floorboard-holes-46117/)

Grumman-581 05-24-2007 10:43 AM

XJ floorboard holes
 
As I mentioned in a previous post, I have a couple of holes to repair
in the passenger side floorboard of my XJ... What is the best way to
repair this?

1. Weld replacement sheet metal over the holes.
2. Rivet replacement sheet metal over the holes and fiberglass around
the edges so that it will be air tight.
3. Forget about metal and just fiberglass the holes.

The larger hole is over the muffler, so I'm not sure if the
fiberglass-only method would withstand the heat...

Earle Horton 05-24-2007 11:38 AM

Re: XJ floorboard holes
 
"Grumman-581" <grumman581@DIE-SPAMMER-SCUM-gmail.com> wrote in message
news:7o8b531oq9cd65j0jf8gcqgb4culgps91u@4ax.com...
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


Fiberglass is rigid and will separate from the metal, holding water against
the metal, and then you will have a worse situation than you have now.

Welding is best. Pop-rivets may be acceptable, depending on the nature of
the holes and skill of repair. Forget about fiberglass and get some seam
sealer from a body shop supply. Acceptable replacements are available at
Home Depot. Urethane in a tube is great.

Earle



Earle Horton 05-24-2007 11:38 AM

Re: XJ floorboard holes
 
"Grumman-581" <grumman581@DIE-SPAMMER-SCUM-gmail.com> wrote in message
news:7o8b531oq9cd65j0jf8gcqgb4culgps91u@4ax.com...
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


Fiberglass is rigid and will separate from the metal, holding water against
the metal, and then you will have a worse situation than you have now.

Welding is best. Pop-rivets may be acceptable, depending on the nature of
the holes and skill of repair. Forget about fiberglass and get some seam
sealer from a body shop supply. Acceptable replacements are available at
Home Depot. Urethane in a tube is great.

Earle



Earle Horton 05-24-2007 11:38 AM

Re: XJ floorboard holes
 
"Grumman-581" <grumman581@DIE-SPAMMER-SCUM-gmail.com> wrote in message
news:7o8b531oq9cd65j0jf8gcqgb4culgps91u@4ax.com...
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


Fiberglass is rigid and will separate from the metal, holding water against
the metal, and then you will have a worse situation than you have now.

Welding is best. Pop-rivets may be acceptable, depending on the nature of
the holes and skill of repair. Forget about fiberglass and get some seam
sealer from a body shop supply. Acceptable replacements are available at
Home Depot. Urethane in a tube is great.

Earle



Earle Horton 05-24-2007 11:38 AM

Re: XJ floorboard holes
 
"Grumman-581" <grumman581@DIE-SPAMMER-SCUM-gmail.com> wrote in message
news:7o8b531oq9cd65j0jf8gcqgb4culgps91u@4ax.com...
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


Fiberglass is rigid and will separate from the metal, holding water against
the metal, and then you will have a worse situation than you have now.

Welding is best. Pop-rivets may be acceptable, depending on the nature of
the holes and skill of repair. Forget about fiberglass and get some seam
sealer from a body shop supply. Acceptable replacements are available at
Home Depot. Urethane in a tube is great.

Earle



twaldron 05-24-2007 11:49 AM

Re: XJ floorboard holes
 
Grumman-581 wrote:
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


To be perfectly candid, all of those repair suggestions are kinda
half-assed and will cause you problems down the road. It depends on the
value of the truck and what you want to spend in time and money. The
ONLY way to get rid of rust is to cut out the rusty floorboards and spot
weld in new panels. Any sort of patch job is guaranteed to rust again.

tw

--
PLEASE REMOVE THE "OBVIOUS" TO REPLY.

twaldron 05-24-2007 11:49 AM

Re: XJ floorboard holes
 
Grumman-581 wrote:
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


To be perfectly candid, all of those repair suggestions are kinda
half-assed and will cause you problems down the road. It depends on the
value of the truck and what you want to spend in time and money. The
ONLY way to get rid of rust is to cut out the rusty floorboards and spot
weld in new panels. Any sort of patch job is guaranteed to rust again.

tw

--
PLEASE REMOVE THE "OBVIOUS" TO REPLY.

twaldron 05-24-2007 11:49 AM

Re: XJ floorboard holes
 
Grumman-581 wrote:
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


To be perfectly candid, all of those repair suggestions are kinda
half-assed and will cause you problems down the road. It depends on the
value of the truck and what you want to spend in time and money. The
ONLY way to get rid of rust is to cut out the rusty floorboards and spot
weld in new panels. Any sort of patch job is guaranteed to rust again.

tw

--
PLEASE REMOVE THE "OBVIOUS" TO REPLY.

twaldron 05-24-2007 11:49 AM

Re: XJ floorboard holes
 
Grumman-581 wrote:
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...


To be perfectly candid, all of those repair suggestions are kinda
half-assed and will cause you problems down the road. It depends on the
value of the truck and what you want to spend in time and money. The
ONLY way to get rid of rust is to cut out the rusty floorboards and spot
weld in new panels. Any sort of patch job is guaranteed to rust again.

tw

--
PLEASE REMOVE THE "OBVIOUS" TO REPLY.

L.W. \(Bill\) Hughes III 05-24-2007 02:51 PM

Re: XJ floorboard holes
 
http://www.----------.com/snowXJ/ Spot weld the plates in, it doesn't
take much to shrink to the point where the door won't close.
God Bless America, Bill O|||||||O
mailto:-------------------- http://www.----------.com/


"Grumman-581" <grumman581@DIE-SPAMMER-SCUM-gmail.com> wrote in message
news:7o8b531oq9cd65j0jf8gcqgb4culgps91u@4ax.com...
> As I mentioned in a previous post, I have a couple of holes to repair
> in the passenger side floorboard of my XJ... What is the best way to
> repair this?
>
> 1. Weld replacement sheet metal over the holes.
> 2. Rivet replacement sheet metal over the holes and fiberglass around
> the edges so that it will be air tight.
> 3. Forget about metal and just fiberglass the holes.
>
> The larger hole is over the muffler, so I'm not sure if the
> fiberglass-only method would withstand the heat...




--
Posted via a free Usenet account from http://www.teranews.com



All times are GMT -4. The time now is 07:32 PM.


© 2024 MH Sub I, LLC dba Internet Brands

Page generated in 0.06479 seconds with 5 queries