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97tjMike 09-17-2007 10:14 AM

leaking coolant
 
I replaced the evaporator core on a 2001 XJ this past weekend. The
heater hoses were old and they had to be cut off, so we did that and
replaced them with new ones. Everything went smoothly, and we
reassembled everything and started the car. Coolant started leaking
everywhere! Not at first, but only after the pressure builds up and
you rev the engine a few times. We are almost positive its leaking
where the rubber hose meets the heater core's copper pipes. We tried
multiple hoses and clamps, but the leak still occurs. Coolant will
pour out of the drain tube in the HVAC, we assume this is because the
spraying coolant sprays thru the foam in the firewall and into the
unit. I dont know where else to turn or go, but you can't drive for
more than a minute before coolant goes everywhere. HELP!


Mike Romain 09-17-2007 11:20 AM

Re: leaking coolant
 
97tjMike wrote:
> I replaced the evaporator core on a 2001 XJ this past weekend. The
> heater hoses were old and they had to be cut off, so we did that and
> replaced them with new ones. Everything went smoothly, and we
> reassembled everything and started the car. Coolant started leaking
> everywhere! Not at first, but only after the pressure builds up and
> you rev the engine a few times. We are almost positive its leaking
> where the rubber hose meets the heater core's copper pipes. We tried
> multiple hoses and clamps, but the leak still occurs. Coolant will
> pour out of the drain tube in the HVAC, we assume this is because the
> spraying coolant sprays thru the foam in the firewall and into the
> unit. I dont know where else to turn or go, but you can't drive for
> more than a minute before coolant goes everywhere. HELP!
>


You are describing a defective core.

I would put duct tape on the hole on the firewall just leaving the brass
tub clear to stop coolant going from the hose to the insides to see if
the leak stays outside the firewall. I suspect the leak is inside.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's - Gone to the rust pile...
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

Mike Romain 09-17-2007 11:20 AM

Re: leaking coolant
 
97tjMike wrote:
> I replaced the evaporator core on a 2001 XJ this past weekend. The
> heater hoses were old and they had to be cut off, so we did that and
> replaced them with new ones. Everything went smoothly, and we
> reassembled everything and started the car. Coolant started leaking
> everywhere! Not at first, but only after the pressure builds up and
> you rev the engine a few times. We are almost positive its leaking
> where the rubber hose meets the heater core's copper pipes. We tried
> multiple hoses and clamps, but the leak still occurs. Coolant will
> pour out of the drain tube in the HVAC, we assume this is because the
> spraying coolant sprays thru the foam in the firewall and into the
> unit. I dont know where else to turn or go, but you can't drive for
> more than a minute before coolant goes everywhere. HELP!
>


You are describing a defective core.

I would put duct tape on the hole on the firewall just leaving the brass
tub clear to stop coolant going from the hose to the insides to see if
the leak stays outside the firewall. I suspect the leak is inside.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's - Gone to the rust pile...
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

Mike Romain 09-17-2007 11:20 AM

Re: leaking coolant
 
97tjMike wrote:
> I replaced the evaporator core on a 2001 XJ this past weekend. The
> heater hoses were old and they had to be cut off, so we did that and
> replaced them with new ones. Everything went smoothly, and we
> reassembled everything and started the car. Coolant started leaking
> everywhere! Not at first, but only after the pressure builds up and
> you rev the engine a few times. We are almost positive its leaking
> where the rubber hose meets the heater core's copper pipes. We tried
> multiple hoses and clamps, but the leak still occurs. Coolant will
> pour out of the drain tube in the HVAC, we assume this is because the
> spraying coolant sprays thru the foam in the firewall and into the
> unit. I dont know where else to turn or go, but you can't drive for
> more than a minute before coolant goes everywhere. HELP!
>


You are describing a defective core.

I would put duct tape on the hole on the firewall just leaving the brass
tub clear to stop coolant going from the hose to the insides to see if
the leak stays outside the firewall. I suspect the leak is inside.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's - Gone to the rust pile...
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

Mike Romain 09-17-2007 11:20 AM

Re: leaking coolant
 
97tjMike wrote:
> I replaced the evaporator core on a 2001 XJ this past weekend. The
> heater hoses were old and they had to be cut off, so we did that and
> replaced them with new ones. Everything went smoothly, and we
> reassembled everything and started the car. Coolant started leaking
> everywhere! Not at first, but only after the pressure builds up and
> you rev the engine a few times. We are almost positive its leaking
> where the rubber hose meets the heater core's copper pipes. We tried
> multiple hoses and clamps, but the leak still occurs. Coolant will
> pour out of the drain tube in the HVAC, we assume this is because the
> spraying coolant sprays thru the foam in the firewall and into the
> unit. I dont know where else to turn or go, but you can't drive for
> more than a minute before coolant goes everywhere. HELP!
>


You are describing a defective core.

I would put duct tape on the hole on the firewall just leaving the brass
tub clear to stop coolant going from the hose to the insides to see if
the leak stays outside the firewall. I suspect the leak is inside.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's - Gone to the rust pile...
Canadian Off Road Trips Photos: Non members can still view!
Jan/06 http://www.imagestation.com/album/pi...?id=2115147590
(More Off Road album links at bottom of the view page)

97tjMike 09-17-2007 07:54 PM

Re: leaking coolant
 
On Sep 17, 11:20 am, Mike Romain <roma...@sympatico.ca> wrote:
> 97tjMike wrote:
> > I replaced the evaporator core on a 2001 XJ this past weekend. The
> > heater hoses were old and they had to be cut off, so we did that and
> > replaced them with new ones. Everything went smoothly, and we
> > reassembled everything and started the car. Coolant started leaking
> > everywhere! Not at first, but only after the pressure builds up and
> > you rev the engine a few times. We are almost positive its leaking
> > where the rubber hose meets the heater core's copper pipes. We tried
> > multiple hoses and clamps, but the leak still occurs. Coolant will
> > pour out of the drain tube in the HVAC, we assume this is because the
> > spraying coolant sprays thru the foam in the firewall and into the
> > unit. I dont know where else to turn or go, but you can't drive for
> > more than a minute before coolant goes everywhere. HELP!

>
> You are describing a defective core.
>
> I would put duct tape on the hole on the firewall just leaving the brass
> tub clear to stop coolant going from the hose to the insides to see if
> the leak stays outside the firewall. I suspect the leak is inside.
>
> Mike
> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
> 88 Cherokee 235 BFG AT's - Gone to the rust pile...
> Canadian Off Road Trips Photos: Non members can still view!
> Jan/06http://www.imagestation.com/album/pictures.html?id=2115147590
> (More Off Road album links at bottom of the view page)


well i replaced the EVAPORATOR CORE, not heater. the heater core just
had to be removed and reinstalled. Still starting to agree with the
diagnosis though.


97tjMike 09-17-2007 07:54 PM

Re: leaking coolant
 
On Sep 17, 11:20 am, Mike Romain <roma...@sympatico.ca> wrote:
> 97tjMike wrote:
> > I replaced the evaporator core on a 2001 XJ this past weekend. The
> > heater hoses were old and they had to be cut off, so we did that and
> > replaced them with new ones. Everything went smoothly, and we
> > reassembled everything and started the car. Coolant started leaking
> > everywhere! Not at first, but only after the pressure builds up and
> > you rev the engine a few times. We are almost positive its leaking
> > where the rubber hose meets the heater core's copper pipes. We tried
> > multiple hoses and clamps, but the leak still occurs. Coolant will
> > pour out of the drain tube in the HVAC, we assume this is because the
> > spraying coolant sprays thru the foam in the firewall and into the
> > unit. I dont know where else to turn or go, but you can't drive for
> > more than a minute before coolant goes everywhere. HELP!

>
> You are describing a defective core.
>
> I would put duct tape on the hole on the firewall just leaving the brass
> tub clear to stop coolant going from the hose to the insides to see if
> the leak stays outside the firewall. I suspect the leak is inside.
>
> Mike
> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
> 88 Cherokee 235 BFG AT's - Gone to the rust pile...
> Canadian Off Road Trips Photos: Non members can still view!
> Jan/06http://www.imagestation.com/album/pictures.html?id=2115147590
> (More Off Road album links at bottom of the view page)


well i replaced the EVAPORATOR CORE, not heater. the heater core just
had to be removed and reinstalled. Still starting to agree with the
diagnosis though.


97tjMike 09-17-2007 07:54 PM

Re: leaking coolant
 
On Sep 17, 11:20 am, Mike Romain <roma...@sympatico.ca> wrote:
> 97tjMike wrote:
> > I replaced the evaporator core on a 2001 XJ this past weekend. The
> > heater hoses were old and they had to be cut off, so we did that and
> > replaced them with new ones. Everything went smoothly, and we
> > reassembled everything and started the car. Coolant started leaking
> > everywhere! Not at first, but only after the pressure builds up and
> > you rev the engine a few times. We are almost positive its leaking
> > where the rubber hose meets the heater core's copper pipes. We tried
> > multiple hoses and clamps, but the leak still occurs. Coolant will
> > pour out of the drain tube in the HVAC, we assume this is because the
> > spraying coolant sprays thru the foam in the firewall and into the
> > unit. I dont know where else to turn or go, but you can't drive for
> > more than a minute before coolant goes everywhere. HELP!

>
> You are describing a defective core.
>
> I would put duct tape on the hole on the firewall just leaving the brass
> tub clear to stop coolant going from the hose to the insides to see if
> the leak stays outside the firewall. I suspect the leak is inside.
>
> Mike
> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
> 88 Cherokee 235 BFG AT's - Gone to the rust pile...
> Canadian Off Road Trips Photos: Non members can still view!
> Jan/06http://www.imagestation.com/album/pictures.html?id=2115147590
> (More Off Road album links at bottom of the view page)


well i replaced the EVAPORATOR CORE, not heater. the heater core just
had to be removed and reinstalled. Still starting to agree with the
diagnosis though.


97tjMike 09-17-2007 07:54 PM

Re: leaking coolant
 
On Sep 17, 11:20 am, Mike Romain <roma...@sympatico.ca> wrote:
> 97tjMike wrote:
> > I replaced the evaporator core on a 2001 XJ this past weekend. The
> > heater hoses were old and they had to be cut off, so we did that and
> > replaced them with new ones. Everything went smoothly, and we
> > reassembled everything and started the car. Coolant started leaking
> > everywhere! Not at first, but only after the pressure builds up and
> > you rev the engine a few times. We are almost positive its leaking
> > where the rubber hose meets the heater core's copper pipes. We tried
> > multiple hoses and clamps, but the leak still occurs. Coolant will
> > pour out of the drain tube in the HVAC, we assume this is because the
> > spraying coolant sprays thru the foam in the firewall and into the
> > unit. I dont know where else to turn or go, but you can't drive for
> > more than a minute before coolant goes everywhere. HELP!

>
> You are describing a defective core.
>
> I would put duct tape on the hole on the firewall just leaving the brass
> tub clear to stop coolant going from the hose to the insides to see if
> the leak stays outside the firewall. I suspect the leak is inside.
>
> Mike
> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
> 88 Cherokee 235 BFG AT's - Gone to the rust pile...
> Canadian Off Road Trips Photos: Non members can still view!
> Jan/06http://www.imagestation.com/album/pictures.html?id=2115147590
> (More Off Road album links at bottom of the view page)


well i replaced the EVAPORATOR CORE, not heater. the heater core just
had to be removed and reinstalled. Still starting to agree with the
diagnosis though.


Mike Romain 09-17-2007 08:34 PM

Re: leaking coolant
 
97tjMike wrote:
> On Sep 17, 11:20 am, Mike Romain <roma...@sympatico.ca> wrote:
>> 97tjMike wrote:
>>> I replaced the evaporator core on a 2001 XJ this past weekend. The
>>> heater hoses were old and they had to be cut off, so we did that and
>>> replaced them with new ones. Everything went smoothly, and we
>>> reassembled everything and started the car. Coolant started leaking
>>> everywhere! Not at first, but only after the pressure builds up and
>>> you rev the engine a few times. We are almost positive its leaking
>>> where the rubber hose meets the heater core's copper pipes. We tried
>>> multiple hoses and clamps, but the leak still occurs. Coolant will
>>> pour out of the drain tube in the HVAC, we assume this is because the
>>> spraying coolant sprays thru the foam in the firewall and into the
>>> unit. I dont know where else to turn or go, but you can't drive for
>>> more than a minute before coolant goes everywhere. HELP!

>> You are describing a defective core.
>>
>> I would put duct tape on the hole on the firewall just leaving the brass
>> tub clear to stop coolant going from the hose to the insides to see if
>> the leak stays outside the firewall. I suspect the leak is inside.
>>
>> Mike
>> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
>> 88 Cherokee 235 BFG AT's - Gone to the rust pile...
>> Canadian Off Road Trips Photos: Non members can still view!
>> Jan/06http://www.imagestation.com/album/pictures.html?id=2115147590
>> (More Off Road album links at bottom of the view page)

>
> well i replaced the EVAPORATOR CORE, not heater. the heater core just
> had to be removed and reinstalled. Still starting to agree with the
> diagnosis though.
>


I was thinking when the old hose was cut off it was twisted and pulled
on first which can crack a weak core joint or split the pipe.

I worded it strange though.

Mike


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