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Jimbo 11-28-2005 09:26 PM

94 YJ Clutch fluid leaking
 
Hello all
My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
experience here. The 94 YJ has a sealed system and requires the replacement
of the clutch master/slave cylinder and hydraulic throw out bearing which is
all in one according to Chilton's. Since it is a sealed system, I assume if
I am leaking clutch fluid then I would need to replace this system. Is this
correct? I have been unable to find this part online; does anybody have a
favorite online parts house? I am in Hawaii and parts are ridiculously high.
I assume I should replace the clutch and pressure plate while the
transmission and t-case are removed. Is this correct and are there any other
components that should be replaced at this time? I appreciate any help you
can give me I intend to tackle this on an upcoming weekend. Thanks for your
time

r/

Jim



Will Honea 11-28-2005 11:07 PM

Re: 94 YJ Clutch fluid leaking
 
I thought that 94 was the year they went to the external slave for
both the I6 and the 4-banger but that wouldn't be my first
misinformation <g> . With the 4.0, you still have the "sealed" system
- master and slave - but the slave is external to the bell housing and
can be changed without pulling the tranny. Advanced Auto for one
carries the separate master and slave cylinders. There is a plactic
tube between the two cylinders and the fittings are a push fit with a
roll pin to lock the tube in place. It's simple to replace either one
or both. The dealer sells a "set" which is pre-filled and includes
the tube for (last I heard) $225 - $250. The Advanced Auto cost for
both the master and the slave was about $140. Expensive little
buggers. The setup I'm running came off a '94 YJ, so the 4.0L version
was definitely the external set.

It's easy enough to tell which you have (internal or external). One
the left rear of the bell housing, the internal version has a hose and
a bleed nipple while the external version has a cylinder about 4
inches long X 1 inch diameter on the outside.

On Tue, 29 Nov 2005 02:26:56 UTC "Jimbo" <xxjimboxx@hawaii.rr.com>
wrote:

> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim
>
>



--
Will Honea

Will Honea 11-28-2005 11:07 PM

Re: 94 YJ Clutch fluid leaking
 
I thought that 94 was the year they went to the external slave for
both the I6 and the 4-banger but that wouldn't be my first
misinformation <g> . With the 4.0, you still have the "sealed" system
- master and slave - but the slave is external to the bell housing and
can be changed without pulling the tranny. Advanced Auto for one
carries the separate master and slave cylinders. There is a plactic
tube between the two cylinders and the fittings are a push fit with a
roll pin to lock the tube in place. It's simple to replace either one
or both. The dealer sells a "set" which is pre-filled and includes
the tube for (last I heard) $225 - $250. The Advanced Auto cost for
both the master and the slave was about $140. Expensive little
buggers. The setup I'm running came off a '94 YJ, so the 4.0L version
was definitely the external set.

It's easy enough to tell which you have (internal or external). One
the left rear of the bell housing, the internal version has a hose and
a bleed nipple while the external version has a cylinder about 4
inches long X 1 inch diameter on the outside.

On Tue, 29 Nov 2005 02:26:56 UTC "Jimbo" <xxjimboxx@hawaii.rr.com>
wrote:

> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim
>
>



--
Will Honea

Will Honea 11-28-2005 11:07 PM

Re: 94 YJ Clutch fluid leaking
 
I thought that 94 was the year they went to the external slave for
both the I6 and the 4-banger but that wouldn't be my first
misinformation <g> . With the 4.0, you still have the "sealed" system
- master and slave - but the slave is external to the bell housing and
can be changed without pulling the tranny. Advanced Auto for one
carries the separate master and slave cylinders. There is a plactic
tube between the two cylinders and the fittings are a push fit with a
roll pin to lock the tube in place. It's simple to replace either one
or both. The dealer sells a "set" which is pre-filled and includes
the tube for (last I heard) $225 - $250. The Advanced Auto cost for
both the master and the slave was about $140. Expensive little
buggers. The setup I'm running came off a '94 YJ, so the 4.0L version
was definitely the external set.

It's easy enough to tell which you have (internal or external). One
the left rear of the bell housing, the internal version has a hose and
a bleed nipple while the external version has a cylinder about 4
inches long X 1 inch diameter on the outside.

On Tue, 29 Nov 2005 02:26:56 UTC "Jimbo" <xxjimboxx@hawaii.rr.com>
wrote:

> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim
>
>



--
Will Honea

L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 12:10 AM

Re: 94 YJ Clutch fluid leaking
 
Hi Jim,
The fluid used in the clutch hydraulics is brake fluid. Like Will
said you lucked out for your year, '94 is external, and master and slave
are sold separate at partsamerica.com:
http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jumbo wrote:
>
> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim


L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 12:10 AM

Re: 94 YJ Clutch fluid leaking
 
Hi Jim,
The fluid used in the clutch hydraulics is brake fluid. Like Will
said you lucked out for your year, '94 is external, and master and slave
are sold separate at partsamerica.com:
http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jumbo wrote:
>
> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim


L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 12:10 AM

Re: 94 YJ Clutch fluid leaking
 
Hi Jim,
The fluid used in the clutch hydraulics is brake fluid. Like Will
said you lucked out for your year, '94 is external, and master and slave
are sold separate at partsamerica.com:
http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jumbo wrote:
>
> Hello all
> My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon the
> experience here. The 94 YJ has a sealed system and requires the replacement
> of the clutch master/slave cylinder and hydraulic throw out bearing which is
> all in one according to Chilton's. Since it is a sealed system, I assume if
> I am leaking clutch fluid then I would need to replace this system. Is this
> correct? I have been unable to find this part online; does anybody have a
> favorite online parts house? I am in Hawaii and parts are ridiculously high.
> I assume I should replace the clutch and pressure plate while the
> transmission and t-case are removed. Is this correct and are there any other
> components that should be replaced at this time? I appreciate any help you
> can give me I intend to tackle this on an upcoming weekend. Thanks for your
> time
>
> r/
>
> Jim


Earle Horton 11-29-2005 03:03 AM

Re: 94 YJ Clutch fluid leaking
 
This could have been a late or mid-model-year change. The best thing is to
crawl under the vehicle and verify which system he has, before trying to
order parts. I would replace both master and slave, so as to get another
ten years out of the system. In humid Hawaii, it wouldn't hurt to flush the
system periodically, to postpone the inevitable.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438BE2D8.DFAE375F@cox.net...
> Hi Jim,
> The fluid used in the clutch hydraulics is brake fluid. Like Will
> said you lucked out for your year, '94 is external, and master and slave
> are sold separate at partsamerica.com:
> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jumbo wrote:
> >
> > Hello all
> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

the
> > experience here. The 94 YJ has a sealed system and requires the

replacement
> > of the clutch master/slave cylinder and hydraulic throw out bearing

which is
> > all in one according to Chilton's. Since it is a sealed system, I assume

if
> > I am leaking clutch fluid then I would need to replace this system. Is

this
> > correct? I have been unable to find this part online; does anybody have

a
> > favorite online parts house? I am in Hawaii and parts are ridiculously

high.
> > I assume I should replace the clutch and pressure plate while the
> > transmission and t-case are removed. Is this correct and are there any

other
> > components that should be replaced at this time? I appreciate any help

you
> > can give me I intend to tackle this on an upcoming weekend. Thanks for

your
> > time
> >
> > r/
> >
> > Jim




Earle Horton 11-29-2005 03:03 AM

Re: 94 YJ Clutch fluid leaking
 
This could have been a late or mid-model-year change. The best thing is to
crawl under the vehicle and verify which system he has, before trying to
order parts. I would replace both master and slave, so as to get another
ten years out of the system. In humid Hawaii, it wouldn't hurt to flush the
system periodically, to postpone the inevitable.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438BE2D8.DFAE375F@cox.net...
> Hi Jim,
> The fluid used in the clutch hydraulics is brake fluid. Like Will
> said you lucked out for your year, '94 is external, and master and slave
> are sold separate at partsamerica.com:
> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jumbo wrote:
> >
> > Hello all
> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

the
> > experience here. The 94 YJ has a sealed system and requires the

replacement
> > of the clutch master/slave cylinder and hydraulic throw out bearing

which is
> > all in one according to Chilton's. Since it is a sealed system, I assume

if
> > I am leaking clutch fluid then I would need to replace this system. Is

this
> > correct? I have been unable to find this part online; does anybody have

a
> > favorite online parts house? I am in Hawaii and parts are ridiculously

high.
> > I assume I should replace the clutch and pressure plate while the
> > transmission and t-case are removed. Is this correct and are there any

other
> > components that should be replaced at this time? I appreciate any help

you
> > can give me I intend to tackle this on an upcoming weekend. Thanks for

your
> > time
> >
> > r/
> >
> > Jim




Earle Horton 11-29-2005 03:03 AM

Re: 94 YJ Clutch fluid leaking
 
This could have been a late or mid-model-year change. The best thing is to
crawl under the vehicle and verify which system he has, before trying to
order parts. I would replace both master and slave, so as to get another
ten years out of the system. In humid Hawaii, it wouldn't hurt to flush the
system periodically, to postpone the inevitable.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438BE2D8.DFAE375F@cox.net...
> Hi Jim,
> The fluid used in the clutch hydraulics is brake fluid. Like Will
> said you lucked out for your year, '94 is external, and master and slave
> are sold separate at partsamerica.com:
> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jumbo wrote:
> >
> > Hello all
> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

the
> > experience here. The 94 YJ has a sealed system and requires the

replacement
> > of the clutch master/slave cylinder and hydraulic throw out bearing

which is
> > all in one according to Chilton's. Since it is a sealed system, I assume

if
> > I am leaking clutch fluid then I would need to replace this system. Is

this
> > correct? I have been unable to find this part online; does anybody have

a
> > favorite online parts house? I am in Hawaii and parts are ridiculously

high.
> > I assume I should replace the clutch and pressure plate while the
> > transmission and t-case are removed. Is this correct and are there any

other
> > components that should be replaced at this time? I appreciate any help

you
> > can give me I intend to tackle this on an upcoming weekend. Thanks for

your
> > time
> >
> > r/
> >
> > Jim




Jimbo 11-29-2005 04:47 PM

Re: 94 YJ Clutch fluid leaking
 
The leak is coming from the front of the bellhousing, from within the bell
housing. I suspect the hydraulic throw-out bearing but while researching a
solution in Chilton's, a simple statement is all that is there "refer to
master cylinder removal and installation procedure outlined earlier....." .
Removal and installation is just 4 lines of instruction basically unbolt,
replace. Sounds easy but would replacing this system fix the leak? I have
pictures but I do not know how to link them to the group. Again I really
appreciate all of you folks help.
r/
Jimbo
"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> This could have been a late or mid-model-year change. The best thing is
> to
> crawl under the vehicle and verify which system he has, before trying to
> order parts. I would replace both master and slave, so as to get another
> ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> the
> system periodically, to postpone the inevitable.
>
> Earle
>
> "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> news:438BE2D8.DFAE375F@cox.net...
>> Hi Jim,
>> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> said you lucked out for your year, '94 is external, and master and slave
>> are sold separate at partsamerica.com:
>> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> God Bless America, Bill O|||||||O
>> mailto:--------------------
>>
>> Jumbo wrote:
>> >
>> > Hello all
>> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

> the
>> > experience here. The 94 YJ has a sealed system and requires the

> replacement
>> > of the clutch master/slave cylinder and hydraulic throw out bearing

> which is
>> > all in one according to Chilton's. Since it is a sealed system, I
>> > assume

> if
>> > I am leaking clutch fluid then I would need to replace this system. Is

> this
>> > correct? I have been unable to find this part online; does anybody have

> a
>> > favorite online parts house? I am in Hawaii and parts are ridiculously

> high.
>> > I assume I should replace the clutch and pressure plate while the
>> > transmission and t-case are removed. Is this correct and are there any

> other
>> > components that should be replaced at this time? I appreciate any help

> you
>> > can give me I intend to tackle this on an upcoming weekend. Thanks for

> your
>> > time
>> >
>> > r/
>> >
>> > Jim

>
>




Jimbo 11-29-2005 04:47 PM

Re: 94 YJ Clutch fluid leaking
 
The leak is coming from the front of the bellhousing, from within the bell
housing. I suspect the hydraulic throw-out bearing but while researching a
solution in Chilton's, a simple statement is all that is there "refer to
master cylinder removal and installation procedure outlined earlier....." .
Removal and installation is just 4 lines of instruction basically unbolt,
replace. Sounds easy but would replacing this system fix the leak? I have
pictures but I do not know how to link them to the group. Again I really
appreciate all of you folks help.
r/
Jimbo
"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> This could have been a late or mid-model-year change. The best thing is
> to
> crawl under the vehicle and verify which system he has, before trying to
> order parts. I would replace both master and slave, so as to get another
> ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> the
> system periodically, to postpone the inevitable.
>
> Earle
>
> "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> news:438BE2D8.DFAE375F@cox.net...
>> Hi Jim,
>> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> said you lucked out for your year, '94 is external, and master and slave
>> are sold separate at partsamerica.com:
>> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> God Bless America, Bill O|||||||O
>> mailto:--------------------
>>
>> Jumbo wrote:
>> >
>> > Hello all
>> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

> the
>> > experience here. The 94 YJ has a sealed system and requires the

> replacement
>> > of the clutch master/slave cylinder and hydraulic throw out bearing

> which is
>> > all in one according to Chilton's. Since it is a sealed system, I
>> > assume

> if
>> > I am leaking clutch fluid then I would need to replace this system. Is

> this
>> > correct? I have been unable to find this part online; does anybody have

> a
>> > favorite online parts house? I am in Hawaii and parts are ridiculously

> high.
>> > I assume I should replace the clutch and pressure plate while the
>> > transmission and t-case are removed. Is this correct and are there any

> other
>> > components that should be replaced at this time? I appreciate any help

> you
>> > can give me I intend to tackle this on an upcoming weekend. Thanks for

> your
>> > time
>> >
>> > r/
>> >
>> > Jim

>
>




Jimbo 11-29-2005 04:47 PM

Re: 94 YJ Clutch fluid leaking
 
The leak is coming from the front of the bellhousing, from within the bell
housing. I suspect the hydraulic throw-out bearing but while researching a
solution in Chilton's, a simple statement is all that is there "refer to
master cylinder removal and installation procedure outlined earlier....." .
Removal and installation is just 4 lines of instruction basically unbolt,
replace. Sounds easy but would replacing this system fix the leak? I have
pictures but I do not know how to link them to the group. Again I really
appreciate all of you folks help.
r/
Jimbo
"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> This could have been a late or mid-model-year change. The best thing is
> to
> crawl under the vehicle and verify which system he has, before trying to
> order parts. I would replace both master and slave, so as to get another
> ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> the
> system periodically, to postpone the inevitable.
>
> Earle
>
> "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> news:438BE2D8.DFAE375F@cox.net...
>> Hi Jim,
>> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> said you lucked out for your year, '94 is external, and master and slave
>> are sold separate at partsamerica.com:
>> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> God Bless America, Bill O|||||||O
>> mailto:--------------------
>>
>> Jumbo wrote:
>> >
>> > Hello all
>> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw upon

> the
>> > experience here. The 94 YJ has a sealed system and requires the

> replacement
>> > of the clutch master/slave cylinder and hydraulic throw out bearing

> which is
>> > all in one according to Chilton's. Since it is a sealed system, I
>> > assume

> if
>> > I am leaking clutch fluid then I would need to replace this system. Is

> this
>> > correct? I have been unable to find this part online; does anybody have

> a
>> > favorite online parts house? I am in Hawaii and parts are ridiculously

> high.
>> > I assume I should replace the clutch and pressure plate while the
>> > transmission and t-case are removed. Is this correct and are there any

> other
>> > components that should be replaced at this time? I appreciate any help

> you
>> > can give me I intend to tackle this on an upcoming weekend. Thanks for

> your
>> > time
>> >
>> > r/
>> >
>> > Jim

>
>




Earle Horton 11-29-2005 05:28 PM

Re: 94 YJ Clutch fluid leaking
 
Replacing the slave would fix the leak. You should replace the master at
the same time, for two reasons. One, it is likely to be as worn as the
slave, and destined to fail soon too. Two, the fluid that is in the master
right now is contaminated and will get into the slave, damaging it, unless
you flush it real well. What I am wondering about, is whether you actually
have the new easy-to-remove slave or the old hard-to-remove part. If you
can indeed remove the part without disassembling the clutch housing, then
that answers my question.

Earle

"Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
news:604jf.84040$QM5.46663@tornado.socal.rr.com...
> The leak is coming from the front of the bellhousing, from within the bell
> housing. I suspect the hydraulic throw-out bearing but while researching a
> solution in Chilton's, a simple statement is all that is there "refer to
> master cylinder removal and installation procedure outlined earlier....."

..
> Removal and installation is just 4 lines of instruction basically unbolt,
> replace. Sounds easy but would replacing this system fix the leak? I have
> pictures but I do not know how to link them to the group. Again I really
> appreciate all of you folks help.
> r/
> Jimbo
> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> > This could have been a late or mid-model-year change. The best thing is
> > to
> > crawl under the vehicle and verify which system he has, before trying to
> > order parts. I would replace both master and slave, so as to get

another
> > ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> > the
> > system periodically, to postpone the inevitable.
> >
> > Earle
> >
> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> > news:438BE2D8.DFAE375F@cox.net...
> >> Hi Jim,
> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
> >> said you lucked out for your year, '94 is external, and master and

slave
> >> are sold separate at partsamerica.com:
> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> >> God Bless America, Bill O|||||||O
> >> mailto:--------------------
> >>
> >> Jumbo wrote:
> >> >
> >> > Hello all
> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

upon
> > the
> >> > experience here. The 94 YJ has a sealed system and requires the

> > replacement
> >> > of the clutch master/slave cylinder and hydraulic throw out bearing

> > which is
> >> > all in one according to Chilton's. Since it is a sealed system, I
> >> > assume

> > if
> >> > I am leaking clutch fluid then I would need to replace this system.

Is
> > this
> >> > correct? I have been unable to find this part online; does anybody

have
> > a
> >> > favorite online parts house? I am in Hawaii and parts are

ridiculously
> > high.
> >> > I assume I should replace the clutch and pressure plate while the
> >> > transmission and t-case are removed. Is this correct and are there

any
> > other
> >> > components that should be replaced at this time? I appreciate any

help
> > you
> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

for
> > your
> >> > time
> >> >
> >> > r/
> >> >
> >> > Jim

> >
> >

>
>




Earle Horton 11-29-2005 05:28 PM

Re: 94 YJ Clutch fluid leaking
 
Replacing the slave would fix the leak. You should replace the master at
the same time, for two reasons. One, it is likely to be as worn as the
slave, and destined to fail soon too. Two, the fluid that is in the master
right now is contaminated and will get into the slave, damaging it, unless
you flush it real well. What I am wondering about, is whether you actually
have the new easy-to-remove slave or the old hard-to-remove part. If you
can indeed remove the part without disassembling the clutch housing, then
that answers my question.

Earle

"Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
news:604jf.84040$QM5.46663@tornado.socal.rr.com...
> The leak is coming from the front of the bellhousing, from within the bell
> housing. I suspect the hydraulic throw-out bearing but while researching a
> solution in Chilton's, a simple statement is all that is there "refer to
> master cylinder removal and installation procedure outlined earlier....."

..
> Removal and installation is just 4 lines of instruction basically unbolt,
> replace. Sounds easy but would replacing this system fix the leak? I have
> pictures but I do not know how to link them to the group. Again I really
> appreciate all of you folks help.
> r/
> Jimbo
> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> > This could have been a late or mid-model-year change. The best thing is
> > to
> > crawl under the vehicle and verify which system he has, before trying to
> > order parts. I would replace both master and slave, so as to get

another
> > ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> > the
> > system periodically, to postpone the inevitable.
> >
> > Earle
> >
> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> > news:438BE2D8.DFAE375F@cox.net...
> >> Hi Jim,
> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
> >> said you lucked out for your year, '94 is external, and master and

slave
> >> are sold separate at partsamerica.com:
> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> >> God Bless America, Bill O|||||||O
> >> mailto:--------------------
> >>
> >> Jumbo wrote:
> >> >
> >> > Hello all
> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

upon
> > the
> >> > experience here. The 94 YJ has a sealed system and requires the

> > replacement
> >> > of the clutch master/slave cylinder and hydraulic throw out bearing

> > which is
> >> > all in one according to Chilton's. Since it is a sealed system, I
> >> > assume

> > if
> >> > I am leaking clutch fluid then I would need to replace this system.

Is
> > this
> >> > correct? I have been unable to find this part online; does anybody

have
> > a
> >> > favorite online parts house? I am in Hawaii and parts are

ridiculously
> > high.
> >> > I assume I should replace the clutch and pressure plate while the
> >> > transmission and t-case are removed. Is this correct and are there

any
> > other
> >> > components that should be replaced at this time? I appreciate any

help
> > you
> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

for
> > your
> >> > time
> >> >
> >> > r/
> >> >
> >> > Jim

> >
> >

>
>




Earle Horton 11-29-2005 05:28 PM

Re: 94 YJ Clutch fluid leaking
 
Replacing the slave would fix the leak. You should replace the master at
the same time, for two reasons. One, it is likely to be as worn as the
slave, and destined to fail soon too. Two, the fluid that is in the master
right now is contaminated and will get into the slave, damaging it, unless
you flush it real well. What I am wondering about, is whether you actually
have the new easy-to-remove slave or the old hard-to-remove part. If you
can indeed remove the part without disassembling the clutch housing, then
that answers my question.

Earle

"Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
news:604jf.84040$QM5.46663@tornado.socal.rr.com...
> The leak is coming from the front of the bellhousing, from within the bell
> housing. I suspect the hydraulic throw-out bearing but while researching a
> solution in Chilton's, a simple statement is all that is there "refer to
> master cylinder removal and installation procedure outlined earlier....."

..
> Removal and installation is just 4 lines of instruction basically unbolt,
> replace. Sounds easy but would replacing this system fix the leak? I have
> pictures but I do not know how to link them to the group. Again I really
> appreciate all of you folks help.
> r/
> Jimbo
> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
> > This could have been a late or mid-model-year change. The best thing is
> > to
> > crawl under the vehicle and verify which system he has, before trying to
> > order parts. I would replace both master and slave, so as to get

another
> > ten years out of the system. In humid Hawaii, it wouldn't hurt to flush
> > the
> > system periodically, to postpone the inevitable.
> >
> > Earle
> >
> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
> > news:438BE2D8.DFAE375F@cox.net...
> >> Hi Jim,
> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
> >> said you lucked out for your year, '94 is external, and master and

slave
> >> are sold separate at partsamerica.com:
> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
> >> God Bless America, Bill O|||||||O
> >> mailto:--------------------
> >>
> >> Jumbo wrote:
> >> >
> >> > Hello all
> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

upon
> > the
> >> > experience here. The 94 YJ has a sealed system and requires the

> > replacement
> >> > of the clutch master/slave cylinder and hydraulic throw out bearing

> > which is
> >> > all in one according to Chilton's. Since it is a sealed system, I
> >> > assume

> > if
> >> > I am leaking clutch fluid then I would need to replace this system.

Is
> > this
> >> > correct? I have been unable to find this part online; does anybody

have
> > a
> >> > favorite online parts house? I am in Hawaii and parts are

ridiculously
> > high.
> >> > I assume I should replace the clutch and pressure plate while the
> >> > transmission and t-case are removed. Is this correct and are there

any
> > other
> >> > components that should be replaced at this time? I appreciate any

help
> > you
> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

for
> > your
> >> > time
> >> >
> >> > r/
> >> >
> >> > Jim

> >
> >

>
>




Jimbo 11-29-2005 06:58 PM

Re: 94 YJ Clutch fluid leaking
 
Earle
I emailed you a pic of the slave cylinder to see if it matched yours. If it
is, I'll replace the master and slave cylinders. It seems impossible to be
that easy therefore I am really happy. Thanks for your help
r/
Jimbo

"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438cd632$0$6384$a82e2bb9@reader.athenanews.co m...
> Replacing the slave would fix the leak. You should replace the master at
> the same time, for two reasons. One, it is likely to be as worn as the
> slave, and destined to fail soon too. Two, the fluid that is in the
> master
> right now is contaminated and will get into the slave, damaging it, unless
> you flush it real well. What I am wondering about, is whether you
> actually
> have the new easy-to-remove slave or the old hard-to-remove part. If you
> can indeed remove the part without disassembling the clutch housing, then
> that answers my question.
>
> Earle
>
> "Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
> news:604jf.84040$QM5.46663@tornado.socal.rr.com...
>> The leak is coming from the front of the bellhousing, from within the
>> bell
>> housing. I suspect the hydraulic throw-out bearing but while researching
>> a
>> solution in Chilton's, a simple statement is all that is there "refer to
>> master cylinder removal and installation procedure outlined earlier....."

> .
>> Removal and installation is just 4 lines of instruction basically unbolt,
>> replace. Sounds easy but would replacing this system fix the leak? I have
>> pictures but I do not know how to link them to the group. Again I really
>> appreciate all of you folks help.
>> r/
>> Jimbo
>> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
>> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
>> > This could have been a late or mid-model-year change. The best thing
>> > is
>> > to
>> > crawl under the vehicle and verify which system he has, before trying
>> > to
>> > order parts. I would replace both master and slave, so as to get

> another
>> > ten years out of the system. In humid Hawaii, it wouldn't hurt to
>> > flush
>> > the
>> > system periodically, to postpone the inevitable.
>> >
>> > Earle
>> >
>> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
>> > news:438BE2D8.DFAE375F@cox.net...
>> >> Hi Jim,
>> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> >> said you lucked out for your year, '94 is external, and master and

> slave
>> >> are sold separate at partsamerica.com:
>> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> >> God Bless America, Bill O|||||||O
>> >> mailto:--------------------
>> >>
>> >> Jumbo wrote:
>> >> >
>> >> > Hello all
>> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

> upon
>> > the
>> >> > experience here. The 94 YJ has a sealed system and requires the
>> > replacement
>> >> > of the clutch master/slave cylinder and hydraulic throw out bearing
>> > which is
>> >> > all in one according to Chilton's. Since it is a sealed system, I
>> >> > assume
>> > if
>> >> > I am leaking clutch fluid then I would need to replace this system.

> Is
>> > this
>> >> > correct? I have been unable to find this part online; does anybody

> have
>> > a
>> >> > favorite online parts house? I am in Hawaii and parts are

> ridiculously
>> > high.
>> >> > I assume I should replace the clutch and pressure plate while the
>> >> > transmission and t-case are removed. Is this correct and are there

> any
>> > other
>> >> > components that should be replaced at this time? I appreciate any

> help
>> > you
>> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

> for
>> > your
>> >> > time
>> >> >
>> >> > r/
>> >> >
>> >> > Jim
>> >
>> >

>>
>>

>
>




Jimbo 11-29-2005 06:58 PM

Re: 94 YJ Clutch fluid leaking
 
Earle
I emailed you a pic of the slave cylinder to see if it matched yours. If it
is, I'll replace the master and slave cylinders. It seems impossible to be
that easy therefore I am really happy. Thanks for your help
r/
Jimbo

"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438cd632$0$6384$a82e2bb9@reader.athenanews.co m...
> Replacing the slave would fix the leak. You should replace the master at
> the same time, for two reasons. One, it is likely to be as worn as the
> slave, and destined to fail soon too. Two, the fluid that is in the
> master
> right now is contaminated and will get into the slave, damaging it, unless
> you flush it real well. What I am wondering about, is whether you
> actually
> have the new easy-to-remove slave or the old hard-to-remove part. If you
> can indeed remove the part without disassembling the clutch housing, then
> that answers my question.
>
> Earle
>
> "Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
> news:604jf.84040$QM5.46663@tornado.socal.rr.com...
>> The leak is coming from the front of the bellhousing, from within the
>> bell
>> housing. I suspect the hydraulic throw-out bearing but while researching
>> a
>> solution in Chilton's, a simple statement is all that is there "refer to
>> master cylinder removal and installation procedure outlined earlier....."

> .
>> Removal and installation is just 4 lines of instruction basically unbolt,
>> replace. Sounds easy but would replacing this system fix the leak? I have
>> pictures but I do not know how to link them to the group. Again I really
>> appreciate all of you folks help.
>> r/
>> Jimbo
>> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
>> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
>> > This could have been a late or mid-model-year change. The best thing
>> > is
>> > to
>> > crawl under the vehicle and verify which system he has, before trying
>> > to
>> > order parts. I would replace both master and slave, so as to get

> another
>> > ten years out of the system. In humid Hawaii, it wouldn't hurt to
>> > flush
>> > the
>> > system periodically, to postpone the inevitable.
>> >
>> > Earle
>> >
>> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
>> > news:438BE2D8.DFAE375F@cox.net...
>> >> Hi Jim,
>> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> >> said you lucked out for your year, '94 is external, and master and

> slave
>> >> are sold separate at partsamerica.com:
>> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> >> God Bless America, Bill O|||||||O
>> >> mailto:--------------------
>> >>
>> >> Jumbo wrote:
>> >> >
>> >> > Hello all
>> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

> upon
>> > the
>> >> > experience here. The 94 YJ has a sealed system and requires the
>> > replacement
>> >> > of the clutch master/slave cylinder and hydraulic throw out bearing
>> > which is
>> >> > all in one according to Chilton's. Since it is a sealed system, I
>> >> > assume
>> > if
>> >> > I am leaking clutch fluid then I would need to replace this system.

> Is
>> > this
>> >> > correct? I have been unable to find this part online; does anybody

> have
>> > a
>> >> > favorite online parts house? I am in Hawaii and parts are

> ridiculously
>> > high.
>> >> > I assume I should replace the clutch and pressure plate while the
>> >> > transmission and t-case are removed. Is this correct and are there

> any
>> > other
>> >> > components that should be replaced at this time? I appreciate any

> help
>> > you
>> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

> for
>> > your
>> >> > time
>> >> >
>> >> > r/
>> >> >
>> >> > Jim
>> >
>> >

>>
>>

>
>




Jimbo 11-29-2005 06:58 PM

Re: 94 YJ Clutch fluid leaking
 
Earle
I emailed you a pic of the slave cylinder to see if it matched yours. If it
is, I'll replace the master and slave cylinders. It seems impossible to be
that easy therefore I am really happy. Thanks for your help
r/
Jimbo

"Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
news:438cd632$0$6384$a82e2bb9@reader.athenanews.co m...
> Replacing the slave would fix the leak. You should replace the master at
> the same time, for two reasons. One, it is likely to be as worn as the
> slave, and destined to fail soon too. Two, the fluid that is in the
> master
> right now is contaminated and will get into the slave, damaging it, unless
> you flush it real well. What I am wondering about, is whether you
> actually
> have the new easy-to-remove slave or the old hard-to-remove part. If you
> can indeed remove the part without disassembling the clutch housing, then
> that answers my question.
>
> Earle
>
> "Jimbo" <xxjimboxx@hawaii.rr.com> wrote in message
> news:604jf.84040$QM5.46663@tornado.socal.rr.com...
>> The leak is coming from the front of the bellhousing, from within the
>> bell
>> housing. I suspect the hydraulic throw-out bearing but while researching
>> a
>> solution in Chilton's, a simple statement is all that is there "refer to
>> master cylinder removal and installation procedure outlined earlier....."

> .
>> Removal and installation is just 4 lines of instruction basically unbolt,
>> replace. Sounds easy but would replacing this system fix the leak? I have
>> pictures but I do not know how to link them to the group. Again I really
>> appreciate all of you folks help.
>> r/
>> Jimbo
>> "Earle Horton" <NurseBustersNoSpam@msn.com> wrote in message
>> news:438c0b90$0$6403$a82e2bb9@reader.athenanews.co m...
>> > This could have been a late or mid-model-year change. The best thing
>> > is
>> > to
>> > crawl under the vehicle and verify which system he has, before trying
>> > to
>> > order parts. I would replace both master and slave, so as to get

> another
>> > ten years out of the system. In humid Hawaii, it wouldn't hurt to
>> > flush
>> > the
>> > system periodically, to postpone the inevitable.
>> >
>> > Earle
>> >
>> > "L.W. (ßill) ------ III" <----------@cox.net> wrote in message
>> > news:438BE2D8.DFAE375F@cox.net...
>> >> Hi Jim,
>> >> The fluid used in the clutch hydraulics is brake fluid. Like Will
>> >> said you lucked out for your year, '94 is external, and master and

> slave
>> >> are sold separate at partsamerica.com:
>> >> http://www.----------.com/temp/94TJ4cylMasterSlave.jpg
>> >> God Bless America, Bill O|||||||O
>> >> mailto:--------------------
>> >>
>> >> Jumbo wrote:
>> >> >
>> >> > Hello all
>> >> > My 94 YJ 2.5, 5spd is leaking clutch fluid and would like to draw

> upon
>> > the
>> >> > experience here. The 94 YJ has a sealed system and requires the
>> > replacement
>> >> > of the clutch master/slave cylinder and hydraulic throw out bearing
>> > which is
>> >> > all in one according to Chilton's. Since it is a sealed system, I
>> >> > assume
>> > if
>> >> > I am leaking clutch fluid then I would need to replace this system.

> Is
>> > this
>> >> > correct? I have been unable to find this part online; does anybody

> have
>> > a
>> >> > favorite online parts house? I am in Hawaii and parts are

> ridiculously
>> > high.
>> >> > I assume I should replace the clutch and pressure plate while the
>> >> > transmission and t-case are removed. Is this correct and are there

> any
>> > other
>> >> > components that should be replaced at this time? I appreciate any

> help
>> > you
>> >> > can give me I intend to tackle this on an upcoming weekend. Thanks

> for
>> > your
>> >> > time
>> >> >
>> >> > r/
>> >> >
>> >> > Jim
>> >
>> >

>>
>>

>
>




L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 08:05 PM

Re: 94 YJ Clutch fluid leaking
 
Yes, the year before it was sitting on your input shaft:
http://www.----------.com/YJslave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jimbo wrote:
>
> Earle
> I emailed you a pic of the slave cylinder to see if it matched yours. If it
> is, I'll replace the master and slave cylinders. It seems impossible to be
> that easy therefore I am really happy. Thanks for your help
> r/
> Jimbo


L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 08:05 PM

Re: 94 YJ Clutch fluid leaking
 
Yes, the year before it was sitting on your input shaft:
http://www.----------.com/YJslave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jimbo wrote:
>
> Earle
> I emailed you a pic of the slave cylinder to see if it matched yours. If it
> is, I'll replace the master and slave cylinders. It seems impossible to be
> that easy therefore I am really happy. Thanks for your help
> r/
> Jimbo


L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III 11-29-2005 08:05 PM

Re: 94 YJ Clutch fluid leaking
 
Yes, the year before it was sitting on your input shaft:
http://www.----------.com/YJslave.jpg
God Bless America, Bill O|||||||O
mailto:--------------------

Jimbo wrote:
>
> Earle
> I emailed you a pic of the slave cylinder to see if it matched yours. If it
> is, I'll replace the master and slave cylinders. It seems impossible to be
> that easy therefore I am really happy. Thanks for your help
> r/
> Jimbo


Earle Horton 11-30-2005 03:14 AM

Re: 94 YJ Clutch fluid leaking
 
Well I can't go out to the Jeep to verify for sure, but from the picture he
sent me, he seems to have the external one.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438CFAD4.7566495E@cox.net...
> Yes, the year before it was sitting on your input shaft:
> http://www.----------.com/YJslave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jimbo wrote:
> >
> > Earle
> > I emailed you a pic of the slave cylinder to see if it matched yours. If

it
> > is, I'll replace the master and slave cylinders. It seems impossible to

be
> > that easy therefore I am really happy. Thanks for your help
> > r/
> > Jimbo




Earle Horton 11-30-2005 03:14 AM

Re: 94 YJ Clutch fluid leaking
 
Well I can't go out to the Jeep to verify for sure, but from the picture he
sent me, he seems to have the external one.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438CFAD4.7566495E@cox.net...
> Yes, the year before it was sitting on your input shaft:
> http://www.----------.com/YJslave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jimbo wrote:
> >
> > Earle
> > I emailed you a pic of the slave cylinder to see if it matched yours. If

it
> > is, I'll replace the master and slave cylinders. It seems impossible to

be
> > that easy therefore I am really happy. Thanks for your help
> > r/
> > Jimbo




Earle Horton 11-30-2005 03:14 AM

Re: 94 YJ Clutch fluid leaking
 
Well I can't go out to the Jeep to verify for sure, but from the picture he
sent me, he seems to have the external one.

Earle

"L.W. (ßill) ------ III" <----------@cox.net> wrote in message
news:438CFAD4.7566495E@cox.net...
> Yes, the year before it was sitting on your input shaft:
> http://www.----------.com/YJslave.jpg
> God Bless America, Bill O|||||||O
> mailto:--------------------
>
> Jimbo wrote:
> >
> > Earle
> > I emailed you a pic of the slave cylinder to see if it matched yours. If

it
> > is, I'll replace the master and slave cylinders. It seems impossible to

be
> > that easy therefore I am really happy. Thanks for your help
> > r/
> > Jimbo





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